Display Panel Assembly With Thinner Side Wall

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Solution Overview

Problem

Existing smartphone display panel assemblies have a relatively small panel ratio, which limits user experience due to reduced screen size and inefficient space utilization.

Innovation Solution

A display panel assembly design that includes a support with a thinner side wall and a press-formed structure, combined with an in-mold injection molding process for a decorative ring, allows for a reduced thickness and width, increasing the display panel ratio without increasing the overall device size, using materials like steel or magnesium alloy for strength and rigidity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the support structure is made thicker to ensure structural integrity, then strength and rigidity are improved, but the device width and volume increase

Engineering Contradiction:
Improvestructural integrityVSAvoiddevice volume
Core Design Contradiction:
StrengthVSVolume of moving object

Solution Approach 1:

The support structure employs different thicknesses in different regions: the first support portion has a first thickness while the second support portion has a second thickness that is less than the first thickness. This local differentiation allows the structure to maintain necessary strength where required while reducing volume where full strength is not needed, directly resolving the contradiction between structural integrity and device volume.

Inventive Principle:
Principle #3Local quality

2Strength

If the side wall thickness is increased to maintain structural strength, then strength is improved, but the device width increases

Engineering Contradiction:
Improvestructural strengthVSAvoiddevice width
Core Design Contradiction:
StrengthVSLength of moving object

Solution Approach 1:

The side wall is designed with non-uniform thickness, where the first side wall portion has a first thickness and the second side wall portion has a second thickness that is less than the first thickness. This local quality variation enables the structure to maintain adequate strength in critical areas while minimizing the overall device width, effectively resolving the contradiction between structural strength and device width.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10405439B2Display panel assembly and manufacturing method thereof
Publication Date: 2019.09.03 GUANGDONG OPPO MOBILE TELECOMMUNICATIONS CORP LTD
  • US10405439B2 patent drawing
  • US10405439B2 patent drawing
  • US10405439B2 patent drawing

AI summary

A display panel assembly includes a support, a display panel, a cover plate, and a decorative ring. The support includes a bottom wall and a side wall bent from the bottom wall. A thickness of the side wall is less than a thickness of the bottom wall to form the support. The display panel is fixed to the bottom wall of the support. The cover plate is disposed on the display panel. The decorative ring is disposed on a top end of the side wall of the support away from the bottom wall of the support and joined to a side of the cover plate.