Display Panel Transfer With Vacuum Absorber For Uniform Coating

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Solution Overview

Problem

Display panels are physically and chemically affected during transfer processes in manufacturing, leading to changes in their characteristics.

Innovation Solution

A display panel transfer device with an absorber that maintains uniform surface tension by absorbing and moving the panel, using an absorption part, supporting part, and moving part to stabilize the panel during transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the display panel is transferred using conventional methods, then the transfer process can be completed, but the surface tension of the display panel becomes non-uniform due to physical and chemical effects during transfer

Engineering Contradiction:
Improvesurface tension uniformityVSAvoidphysical and chemical effects during transfer
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an absorber as an intermediary component that contacts the display panel during transfer. The absorber maintains uniform surface tension by providing a controlled interface between the panel and transfer mechanism, preventing direct harmful physical and chemical effects while enabling successful transfer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the surface tension parameter of the absorber to be uniform and controlled, which then transfers this uniform surface tension characteristic to the display panel during the absorption and transfer process, preventing non-uniform coating formation.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the display panel is absorbed and moved during transfer, then uniform surface tension is maintained, but the device complexity increases due to additional absorption and supporting parts

Engineering Contradiction:
Improvesurface tension uniformityVSAvoidstructure with absorption and supporting parts
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The absorber serves multiple functions simultaneously: it contacts the display panel, maintains uniform surface tension, enables lifting, and facilitates transfer. This multi-functionality reduces the need for separate components, thereby limiting the increase in device complexity despite the added capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures uniform surface tension and prevents non-uniform coating formation by maintaining consistent surface tension during the transfer process, ensuring uniform coating films on the display panel.

Implementation Method 1

the absorber may contact the display panel, and then may be combined with the display panel by providing a vacuum inside the absorber

Methodology Applied
Scientific EffectVacuum: Vacuum

Data Source

PatentUS12415694B2Display panel transfer device and manufacturing method of display device using the same
Publication Date: 2025.09.16 SAMSUNG DISPLAY CO LTD
  • US12415694B2 patent drawing
  • US12415694B2 patent drawing
  • US12415694B2 patent drawing

AI summary

A display panel transfer device includes: an absorption part disposed in parallel with a first direction; a supporting part disposed in parallel with a second direction crossing the first direction; and a moving part, where the absorption part includes a plurality of absorbers disposed in parallel with a third direction crossing the first and second directions, and the supporting part includes a transfer stage disposed in parallel with the first direction.