Display Panel Transfer-Hole Wiring for Narrower Lower Bezels
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Solution Overview
Problem
Existing display panels face challenges in efficiently routing signal lines and reducing the width of the lower frame without compromising signal transmission, leading to a suboptimal screen-to-body ratio.
Innovation Solution
The display panel design includes a substrate with transfer lines extending to a lead-out area through a peripheral area, featuring substrate and circuit transfer holes that expose these lines, allowing for signal lines to be connected through circuit and substrate transfer holes, and a filling layer that integrates these lines, thereby optimizing wiring space within the panel.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If signal lines are routed through the peripheral area to the lead-out area, then signal transmission is achieved, but the lower frame width increases
Solution Approach 1:
The patent routes signal lines through the thickness dimension of the substrate by creating transfer holes (first transfer holes and second transfer holes) that penetrate the substrate. This allows signal lines to pass through the substrate thickness rather than traveling laterally across the peripheral area, effectively using the Z-dimension to resolve the contradiction between signal transmission and frame width reduction.
Solution Approach 2:
The patent embeds the transfer holes within the substrate structure, nesting the signal transmission path inside the substrate thickness. The first transfer holes and second transfer holes are positioned at different depths within the substrate, creating a nested three-dimensional wiring structure that eliminates the need for wide peripheral routing areas.
2Productivity
If transfer holes are created in the substrate to route signal lines, then wiring space is optimized, but manufacturing complexity increases
Solution Approach 1:
The patent divides the transfer hole structure into multiple segments: first transfer holes extending from the first surface to a first depth, and second transfer holes extending from the first surface to a second depth. This segmentation allows for staged manufacturing processes and enables different signal lines to be routed at different depths, optimizing wiring space while managing manufacturing complexity through modular construction.
Solution Approach 2:
The patent creates transfer holes with specific local characteristics - different depths, different positions, and different orientations - to optimize signal routing in specific areas. The first transfer holes and second transfer holes have differentiated structures tailored to their specific routing requirements, allowing precise control over signal paths while maintaining overall manufacturing feasibility.
Data Source
AI summary
A display device, a display panel and a manufacturing method, relating to the technical field of display. The display panel has a display area (AA), a peripheral area (WA), and a lead-out area (FA), and the lead-out area (FA) comprises a binding part (PA); the display panel comprises a substrate (SU), a circuit layer (DL), and a plurality of light-emitting devices (LD). The substrate (SU) is provided with a transfer line (CL) and a substrate transfer hole (SH) exposing the transfer line (CL), and the transfer line (CL) passes through the peripheral area (WA) and extends to the lead-out area (FA); at least one of the peripheral area (WA) and the display area (AA) is provided with the substrate transfer hole (SH).


