Display Panel Waterproof Structure for Water Vapor Intrusion

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Solution Overview

Problem

Existing display panels are susceptible to water vapor intrusion through perforated structures in humid environments, leading to metal corrosion and degraded display performance.

Innovation Solution

A panel waterproof structure incorporating a hydrophobic member to block water vapor entry and a water-absorbing member to guide and absorb vapor, with a flow-guiding groove and water outlet system to manage vapor flow and absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the display panel uses a perforated structure for metal wiring bridging, then electrical connectivity between metal layers is improved, but water vapor intrusion and metal corrosion occur in humid environments

Engineering Contradiction:
Improveelectrical connectivityVSAvoidwater vapor intrusion
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A hydrophobic member is introduced as an intermediary component at the intrusion opening to block water vapor entry. This mediator allows the perforated structure to maintain its electrical connectivity function while preventing the harmful water vapor from reaching the metal wiring, thus resolving the contradiction between electrical connectivity and water vapor resistance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful water vapor is extracted from the potential intrusion path by positioning the hydrophobic member at the intrusion opening. This extraction approach removes the water vapor threat before it can affect the metal wiring, allowing the perforated structure to function reliably in humid environments.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If the hydrophobic member blocks the intrusion opening to prevent water vapor entry, then waterproofing is improved, but water vapor accumulation may occur on the hydrophobic member surface

Engineering Contradiction:
ImprovewaterproofingVSAvoidwater vapor accumulation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The water-absorbing member converts the harmful water vapor accumulation into a beneficial absorption process. By placing the water-absorbing member on the side of the hydrophobic member away from the intrusion opening, it captures and absorbs water vapor that condenses on the hydrophobic member surface, transforming the potential harm into a controlled absorption function.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The water-absorbing member acts as a secondary intermediary that manages water vapor after the hydrophobic member blocks the main intrusion path. This two-stage intermediary system ensures comprehensive protection: the hydrophobic member blocks entry, while the water-absorbing member manages any condensed vapor.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the water-absorbing member is placed on the side of the hydrophobic member away from the intrusion opening, then water vapor absorption is improved, but the structure complexity increases

Engineering Contradiction:
Improvewater vapor absorptionVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The hydrophobic member serves multiple functions: it blocks water vapor entry at the intrusion opening and simultaneously acts as a flow-guiding structure with grooves that direct water vapor to the water-absorbing member. This multi-functionality reduces overall structural complexity while maintaining effective water vapor management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The flow-guiding grooves are integrated directly into the hydrophobic member structure, merging the guiding function with the blocking function. This integration eliminates the need for separate guiding structures, reducing complexity while ensuring effective water vapor transport to the absorption member.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents water vapor ingress, reducing metal corrosion and maintaining display effectiveness and longevity by effectively managing moisture within the display panel.

Implementation Method 1

a hydrophobic member, the hydrophobic member is hydrophobic, and the hydrophobic member is configured to block the intrusion opening of the display panel to prevent external water vapor from entering the display panel through the intrusion opening

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Implementation Method 2

the hydrophobic member is capable of guiding the water vapor on a surface thereof to the water-absorbing member

Methodology Applied
Scientific EffectSurface tension: Surface Tension

Implementation Method 3

the water-absorbing member is capable of absorbing water vapor in a surrounding area

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 4

a water-absorbing member, the water-absorbing member is disposed on a side of the hydrophobic member away from the intrusion opening

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12566344B2Panel waterproof structure and display
Publication Date: 2026.03.03 HKC CORP LTD
  • US12566344B2 patent drawing
  • US12566344B2 patent drawing
  • US12566344B2 patent drawing

AI summary

A panel waterproof structure and a display, including a display panel and a panel waterproof structure; the display panel includes an array substrate and a color film substrate arranged opposite to each other, the circumferential edge of the array substrate and the circumferential edge of the color film substrate being connected by a frame adhesive; an intrusion opening being formed between the circumferential edge of the array substrate and the circumferential edge of the color film substrate. The panel waterproof structure includes a hydrophobic member which is blocked at the intrusion opening to prevent external water vapor from entering the display panel; and a water-absorbing member, the water-absorbing member being disposed on a side of the hydrophobic member away from the intrusion opening, the hydrophobic member guiding the water vapor on a surface thereof to the water-absorbing member, and the water-absorbing member absorbing water vapor in a surrounding area.