Display Pixel Optics With High-Refractive Grid Layer for Angular Color Control

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Solution Overview

Problem

Conventional display devices face challenges in achieving improved image quality due to variations in light characteristics resulting from their layered structures, leading to deteriorated display quality, especially in terms of miniaturization, portability, and light output performance.

Innovation Solution

A display device design incorporating a base substrate with a pixel defining layer, a light emitting structure, a thin film encapsulation layer, a touch electrode, an insulating pattern with a second opening, a high refractive layer having grid patterns on its surface, and an optical layer, which enhances light output performance and reduces white angular difference deviation by scattering light obliquely emitted from the edges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a layered structure is used to constitute pixels, then the display device achieves miniaturization and light weight, but light characteristics vary leading to deteriorated display quality

Engineering Contradiction:
Improvedisplay device sizeVSAvoidlight output performance
Core Design Contradiction:
Volume of moving objectVSIllumination intensity

Solution Approach 1:

The patent applies local quality by introducing a high refractive layer with grid patterns specifically in the non-emission area, while keeping the emission area structure different. This localized modification improves light extraction in specific regions without affecting the overall miniaturized structure, resolving the contradiction between small size and light output performance

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent adds a vertical dimension solution by stacking multiple layers (pixel defining layer, encapsulation layer, high refractive layer with grid patterns) to improve light extraction efficiency. This multi-layer approach allows the device to maintain small footprint while enhancing optical performance through vertical structuring

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If a layered structure is used to constitute pixels, then the display device achieves miniaturization and light weight, but display quality deteriorates due to varying light characteristics

Engineering Contradiction:
Improvedisplay device sizeVSAvoidimage quality
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The high refractive layer with grid patterns is applied locally in the non-emission area to control light extraction characteristics. This localized intervention improves image quality by reducing white angular difference without requiring precision control over the entire pixel structure, making manufacturing more feasible

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the refractive index parameter by introducing a high refractive layer (refractive index 1.7-1.9) compared to the pixel defining layer. This parameter change improves light extraction efficiency and reduces viewing angle dependence, enhancing image quality in the miniaturized structure

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional layered structures are used, then manufacturing is simpler, but light obliquely emitted from edges causes white angular difference deviation

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidviewing angle characteristics
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The grid patterns are confined to the non-emission area, leaving the emission area structure relatively simple for manufacturing. This localized approach addresses white angular difference deviation without complicating the overall manufacturing process significantly

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The high refractive layer acts as an intermediary between the pixel defining layer and the external environment. It mediates light extraction by providing a refractive index transition that reduces white angular difference deviation while maintaining manufacturing feasibility

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves light output performance in the forward direction and reduces the deviation of white angular difference, thereby enhancing the display's image quality and viewing angle characteristics.

Implementation Method 1

a high refractive layer disposed on the insulating pattern... The high refractive layer may include grid patterns disposed on a top surface of the high refractive layer... improves light output performance in the forward direction and reduces the deviation of white angular difference by scattering light obliquely emitted from the edges

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS11844240B2Display device and method of manufacturing the same
Publication Date: 2023.12.12 SAMSUNG DISPLAY CO LTD
  • US11844240B2 patent drawing
  • US11844240B2 patent drawing
  • US11844240B2 patent drawing

AI summary

A display device includes a base substrate, a pixel defining layer disposed on the base substrate and including a first opening, a light emitting structure disposed in the first opening of the pixel defining layer, a thin film encapsulation layer disposed on the light emitting structure, a touch electrode disposed on the thin film encapsulation layer, an insulating pattern disposed on the touch electrode and including a second opening which overlaps the first opening, and a high refractive layer disposed on the insulating pattern, the high refractive layer including a plurality of grid patterns disposed on a top surface of the high refractive layer, and a refractive index higher than a refractive index of the insulating pattern.