Display Panel Prism Structure for Halo-Free LED Light Extraction

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Solution Overview

Problem

Display panels using light emitting diodes (LEDs) suffer from halos due to limitations in light pattern distribution, leading to reduced display quality and efficiency.

Innovation Solution

Incorporation of prism structures on the display panel, with sub-structures having inclined surfaces that refract light, adjusting emission paths and incidence angles to prevent total reflection and enhance light emission, thereby avoiding halos and improving display efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If light emitting diodes are used for display, then power consumption is reduced and service life is extended, but halos are generated due to light pattern distribution limitations

Engineering Contradiction:
Improvepower consumptionVSAvoidhalo generation
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a light modulating layer as an intermediary component between the LED light source and the display surface. This layer contains microlens arrays and light blocking patterns that actively manipulate light distribution, refracting escaped light back toward the display surface and blocking light at critical angles to prevent halo formation while maintaining LED energy efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the optical parameters of light propagation by using microlens arrays with specific focal lengths and light blocking patterns with varying densities. By changing the refractive index distribution and light path parameters through these structured elements, the system controls light emission angles and intensities to eliminate halos while preserving LED power advantages

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If conventional light emitting elements are used, then device structure is simple, but light emission efficiency is reduced due to total reflection and halo formation

Engineering Contradiction:
Improvestructure simplicityVSAvoidlight emission efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The light modulating layer is segmented into multiple functional zones: microlens arrays for light refraction, light blocking patterns for angle control, and reflective layers for light redirection. This segmentation allows each component to perform its specific function optimally, collectively improving light emission efficiency without requiring complete structural redesign

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent addresses light propagation issues by introducing a vertical dimension of control through the light modulating layer positioned above the LED. This layered approach adds optical control functionality in the vertical direction, enabling precise manipulation of light paths and emission angles to prevent total reflection and enhance efficiency

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The prism structures effectively reduce halo formation, increase the amount of emitted light, and enhance the display effect by optimizing light emission paths and angles, leading to improved display quality and efficiency.

Implementation Method 1

The light emitted from the light emitting element is refracted at the first inclined surface of the sub-structure of the prism structure when the light is irradiated onto the sub-structure, changing an emission path of the light emitting element

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20240014187A1Display panel and display device
Publication Date: 2024.01.11 TIANMA ADVANCED DISPLAY TECH INST (XIAMEN) CO LTD
  • US20240014187A1 patent drawing
  • US20240014187A1 patent drawing
  • US20240014187A1 patent drawing

AI summary

A display panel and a display device are provided. The display panel includes a substrate, multiple light emitting elements, and multiple prism structures. The prism structure includes multiple sub-structures. An orthographic projection of the sub-structure on the substrate at least partially surrounds that of the light emitting element on the substrate. The sub-structure has a first inclined surface toward the light emitting element, and the sub-structures include a first sub-structure and a second sub-structure. In a first direction, the first sub-structure and the second sub-structure have different distances from the light emitting element, and have different included angles between first inclined surfaces of the sub-structures and a direction perpendicular to a plane in which the substrate is located. The first direction is parallel to a plane in which the substrate is located.