Retail Display Puck Assembly for Brute-Force Theft Resistance
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Solution Overview
Problem
Existing product display systems are unable to resist brute force attempts to steal electronic devices, as they lack sufficient strength to withstand pulling, twisting, and shearing forces applied by thieves.
Innovation Solution
The system incorporates a puck assembly, a base assembly with an interior metal frame that resists twisting and pulling forces, and a tether assembly with a reel and lock mechanism to secure the product, including a lock within the puck assembly to prevent removal and a second lock to secure the puck assembly to the base assembly.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a typical display assembly with a tether connection is used, then the product can be easily handled and inspected by customers, but the assembly is vulnerable to brute force theft attempts including breaking connections and applying twisting/shearing forces
Solution Approach 1:
The display assembly is divided into multiple independently secured components: the puck assembly with product mounting, the base assembly with metal frame, and the tether assembly with reel mechanism. Each segment has its own security features (locks, anchors, resilient members) that work together to prevent theft while maintaining customer accessibility.
Solution Approach 2:
The base assembly incorporates an interior metal frame within the base structure, combining the structural support function with enhanced strength and resistance to brute force. The tether assembly integrates a reel mechanism with locking features, creating a composite security system that resists cutting, pulling, and twisting forces.
2Strength
If the puck assembly is securely connected to the base assembly with strong connections, then theft resistance improves, but the complexity of the security system increases
Solution Approach 1:
Multiple security functions are merged into integrated components: the tether assembly combines the tether, reel, and locking mechanism into a single unit that secures both the puck assembly and product. The base assembly merges the metal frame, anchors, and lock mechanisms into a unified structure that resists various theft methods simultaneously.
Solution Approach 2:
The security system incorporates self-locking features where the tether reel automatically locks when pulled, and the lock mechanisms engage automatically when the puck assembly is placed on the base assembly, reducing the need for manual security interventions while maintaining strong connections.
3Reliability
If multiple lock mechanisms are added to prevent product removal and secure assemblies, then theft prevention improves, but the device complexity increases
Solution Approach 1:
The tether assembly serves multiple security functions simultaneously: it secures the product to the puck assembly, anchors the puck assembly to the base assembly, and resists cutting and pulling forces. The lock mechanisms are designed to perform multiple securing functions with a single engagement action, reducing overall system complexity.
Solution Approach 2:
The lock mechanisms are nested within the assembly structures: the first lock is located within the puck assembly, the second lock is integrated into the base assembly, and the tether locking mechanism is housed within the reel assembly. This nested arrangement consolidates multiple security features into compact integrated units.
Data Source
AI summary
This disclosure is directed to product merchandising systems that and designed to prevent brute force attempts to steal a product on display. The merchandising systems include security features that enhances the strength of the connection between a puck assembly and a base assembly and between the base assembly and a display surface. The merchandising systems are suited for withstanding brute force pulling attacks on the puck assembly and the base assembly.


