Display Defect Detection Using Resistive Voltage Drop Measurement

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Solution Overview

Problem

Display apparatuses face defects due to cracks in contact holes and wirings, leading to malfunctioning sensors and unreliable operation.

Innovation Solution

Incorporating resistors and switches between power voltage-wielding wirings and a driving controller to measure voltage drops and determine defect positions, allowing for accurate detection and enhancement of reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If resistors and switches are added to detect defects, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvedefect detection precisionVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent incorporates resistors and switches into the wiring structure before operation to enable defect detection. The resistors are pre-positioned at specific locations (e.g., at the electrode or contact hole) and the switches are pre-configured to connect these resistors to measurement circuits only when needed, allowing defect detection capability to be built into the structure in advance without affecting normal operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses resistors as intermediary elements to detect defects. By measuring voltage drops across these resistors when switches are closed, the system can indirectly detect wiring defects, contact hole defects, or electrode defects without directly inspecting these hard-to-reach components. The resistors act as mediators that convert physical defects into measurable electrical signals.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If multiple resistors and switches are incorporated for precise defect location, then reliability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedisplay apparatus reliabilityVSAvoidmanufacturing ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent divides the wiring system into multiple segments, each with its own resistor and switch. By measuring voltage drops at different segments (first wiring, second wiring, contact hole, electrode), the system can pinpoint the exact location of a defect. This segmentation allows reliable defect localization while keeping each individual measurement point relatively simple to manufacture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs switches that can be periodically closed to connect resistors to measurement circuits during specific detection phases. This periodic action allows the system to perform defect detection at different stages (e.g., before and after assembly) without requiring all measurement components to be permanently connected, thereby simplifying the manufacturing process while maintaining detection reliability.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables correct determination of defect positions and enhances the reliability of the display apparatus by effectively detecting and addressing defects in contact holes and wirings.

Implementation Method 1

measuring a first voltage at both ends of a first resistor connected between the first wiring and the second wiring

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS11183091B2Display apparatus and method of detecting defect of the same
Publication Date: 2021.11.23 SAMSUNG DISPLAY CO LTD
  • US11183091B2 patent drawing
  • US11183091B2 patent drawing
  • US11183091B2 patent drawing

AI summary

A display apparatus includes a display panel, an electrode, a first wiring, a second wiring, a first contact hole, a second contact hole and a first resistor. The display panel includes an active area to display an image and a peripheral area adjacent to the active area. The electrode is in the active area. The first wiring is in the peripheral area and configured to apply a power voltage to the electrode. The second wiring is in the peripheral area and configured to apply the power voltage to the electrode. The first contact hole connects the electrode and the first wiring. The second contact hole connects the electrode and the second wiring. The first resistor is connected between the first wiring and the second wiring.