Segmented Top Cover Fixing Protrusions for Display Assembly

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Solution Overview

Problem

Large size display apparatuses with divisible sub-chassis suffer from reduced bonding strength and assembly quality due to gaps between sub-chassis, which compromises the structural integrity and performance.

Innovation Solution

A display apparatus design featuring a top cover composed of multiple sub-covers that engage with fixing protrusions on a receiving container, preventing gaps and enhancing bonding strength between sub-covers through a narrow bezel structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a single unitary cover is used, then manufacturing simplicity is maintained, but bonding strength and structural integrity deteriorate in large size display apparatuses

Engineering Contradiction:
Improvebonding strengthVSAvoidcover structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The top cover is divided into multiple sub-covers (first sub-cover, second sub-cover, third sub-cover, fourth sub-cover) that can be separately manufactured and assembled. Each sub-cover is coupled to the receiving container through fixing protrusions, allowing the large display apparatus to achieve sufficient bonding strength while maintaining manufacturing feasibility through modular construction.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If multiple sub-chassis are used to accommodate large size displays, then adaptability to large screens is improved, but gaps occur between sub-chassis causing deterioration of bonding strength and assembly quality

Engineering Contradiction:
Improveadaptability to large size displaysVSAvoidassembly quality
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The top cover is segmented into multiple sub-covers (first, second, third, and fourth sub-covers) that correspond to different regions of the large display apparatus. Each sub-cover is equipped with fixing holes that engage with fixing protrusions on the receiving container, ensuring precise positioning and eliminating gaps between adjacent sub-covers while maintaining adaptability to large size displays.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Fixing protrusions are strategically positioned at specific locations (first, second, third, and fourth positions) on the receiving container to correspond with fixing holes in each sub-cover. This localized fixing approach ensures that each sub-cover is securely attached at critical points, preventing gaps and improving overall assembly quality without requiring a completely different structure.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9433112B2Display apparatus
Publication Date: 2016.08.30 SAMSUNG DISPLAY CO LTD
  • US9433112B2 patent drawing
  • US9433112B2 patent drawing
  • US9433112B2 patent drawing

AI summary

A display apparatus includes a display unit which displays an image, a receiving container which accommodates the display unit, and a top cover which comprises a plurality of sub-covers to cover an edge of the display unit and is coupled to the receiving container. The receiving container comprises a fixing protrusion corresponding to a position that two sub-covers of the sub-covers overlap with each other, and each of the two sub-covers comprises a fixing hole coupled to the fixing protrusion.