Display Sensor Area Layout With Passivation Openings for Light Transmission

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Solution Overview

Problem

Conventional display devices face challenges in increasing display area and adding various functions while maintaining a compact and lightweight design, particularly in integrating sensor areas that require light transmission without compromising the display's performance.

Innovation Solution

A display apparatus with a substrate featuring a display area and a sensor area, where the sensor area includes a transmission portion for light transmission, and a passivation layer with specific hole patterns to cover display devices, allowing for the integration of sensors and improved light transmittance without affecting the display's resolution or durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a sensor area is integrated inside the display area to enhance functionality, then the versatility and functionality of the display apparatus are improved, but the display area is reduced and the structural complexity increases

Engineering Contradiction:
ImprovefunctionalityVSAvoiddisplay area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The display apparatus is segmented into distinct functional zones: a display area for visual output and a sensor area for sensing functions. This segmentation allows each area to be optimized independently, with the sensor area containing transmission portions that allow light to pass through to sensors while the display area maintains full display functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the display apparatus are assigned different functional qualities. The sensor area has transmission portions with specific optical properties to allow light transmission, while the display area has opaque or semi-transparent properties for light emission. This local differentiation enables both display and sensing functions to coexist without interfering with each other.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If a transmission portion is created in the sensor area to allow light transmission, then the light transmittance is improved, but the structural complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvelight transmittanceVSAvoidstructural complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The transmission portions are implemented as vertical penetrations through multiple layers (substrate, pixel electrode, emission layer, opposite electrode, passivation layer) rather than lateral modifications. This dimensional approach allows light to pass through the sensor area from the display side while maintaining the integrity of each layer's other functions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The passivation layer with its precisely positioned holes acts as an intermediary structure that allows light transmission while protecting the underlying display devices. The holes in the passivation layer are aligned with transmission portions in lower layers, creating a controlled light path that maintains both optical functionality and device protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If display devices are covered by a passivation layer to protect them, then the reliability and durability are improved, but the manufacturing complexity and process steps increase

Engineering Contradiction:
ImprovedurabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The passivation layer is formed early in the manufacturing process, before the display devices are fully assembled and before sensor components are integrated. This preliminary formation of the protective layer with pre-positioned holes simplifies subsequent assembly steps and ensures that protection is in place from the beginning.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The passivation layer serves multiple functions simultaneously: it protects the display devices from environmental damage, provides structural support, and creates the transmission portions for light passage. By combining these functions into a single layer, the overall device complexity is reduced compared to having separate components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the integration of sensors within the display apparatus, enhancing its functionality and light transmittance while maintaining the compactness and reliability of the display device, allowing for improved performance and versatility in applications.

Implementation Method 1

a passivation layer covering the display device group and having a first hole corresponding to the transmission portion

Methodology Applied
Scientific EffectLight absorption and transmission: Absorption (EM radiation)

Data Source

PatentUS11839103B2Display apparatus and method of manufacturing the same
Publication Date: 2023.12.05 SAMSUNG DISPLAY CO LTD
  • US11839103B2 patent drawing
  • US11839103B2 patent drawing
  • US11839103B2 patent drawing

AI summary

A display apparatus including a substrate including a display area and a sensor area, the sensor area including a transmission portion that transmits light, a plurality of first display devices arranged in the display area, a display device group including a plurality of second display devices, the display device group being arranged in the sensor area, and a passivation layer covering the display device group and having a first hole corresponding to the transmission portion.