Display Panel Sidewall Adhesive Layout for Narrower Gaps

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Solution Overview

Problem

The existing display apparatuses face challenges in reducing the width of gaps between display panels, which affects the overall visual effect.

Innovation Solution

A display apparatus design that includes at least one display panel with a substrate, pixel array, conductive device, and protection adhesive. The protection adhesive is strategically positioned on the sidewall of the substrate, covering the conductive device, and has a specific geometry that allows for reduced gap width between panels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the display panels are arranged closely to reduce gap width, then the visual effect is improved, but the conductive device on the sidewall may be exposed or damaged

Engineering Contradiction:
Improvegap width between display panelsVSAvoidprotection of conductive device
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The protection adhesive extends from the front surface of the substrate to the sidewall, utilizing the vertical dimension to provide coverage. This multi-dimensional approach allows the adhesive to protect the conductive device on the sidewall while maintaining close panel spacing, effectively resolving the contradiction between reducing gap width and protecting exposed components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the protection adhesive covers the conductive device on the sidewall, then the reliability is improved, but the gap width between panels increases

Engineering Contradiction:
Improveprotection of conductive deviceVSAvoidgap width between display panels
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The protection adhesive is applied selectively to specific regions: the front surface, sidewall, and back surface of the substrate. This localized application ensures that the conductive device on the sidewall is protected while minimizing the overall footprint of the adhesive, thereby reducing its impact on the gap width between adjacent panels.

Inventive Principle:
Principle #3Local quality

3Reliability

If the protection adhesive extends to the sidewall, then the conductive device is covered, but the manufacturing complexity increases

Engineering Contradiction:
Improvecoverage of conductive deviceVSAvoidstructure of protection adhesive
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protection adhesive is divided into multiple regions with distinct functions: a first region on the front surface, a second region on the sidewall, and a third region on the back surface. This segmentation allows each region to be optimized for its specific purpose while simplifying the overall manufacturing process, as each segment can be applied and cured independently.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12328835B2Display apparatus
Publication Date: 2025.06.10 AU OPTRONICS CORP
  • US12328835B2 patent drawing
  • US12328835B2 patent drawing
  • US12328835B2 patent drawing

AI summary

A display apparatus includes at least one display panel that includes a substrate, a pixel array, a conductive device, and a protection adhesive. The pixel array is disposed on a front surface of the substrate. The conductive device is disposed at least on a sidewall of the substrate and electrically connected to the pixel array. The protection adhesive is disposed at least on the sidewall of the substrate and covers the conductive device. The protection adhesive has a first surface, a second surface, and a connecting surface which are disposed opposite to the sidewall of the substrate. A distance between the first surface and the sidewall of the substrate is greater than a distance between the second surface and the sidewall of the substrate. The connecting surface is connected to the first surface and the second surface.