Display Stack Structure Thickness for Sensor Integration

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Solution Overview

Problem

Conventional display apparatuses face challenges in minimizing the bezel width to enhance user focus on the image screen while integrating infrared sensors effectively, as existing designs struggle to optimize light transmittance for both visible and infrared rays across the display area.

Innovation Solution

The display apparatus incorporates a substrate with distinct stack structures for display and transmission areas, featuring a capping layer and light extraction layer with varying thicknesses and refractive indices to improve light extraction efficiency, specifically enhancing infrared ray transmittance in the sensor area while maintaining visible ray transmittance in the display area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the bezel width is reduced to enhance user focus on the image screen, then the display area is increased, but the infrared sensor integration becomes more difficult due to limited space for light transmission

Engineering Contradiction:
Improvedisplay areaVSAvoidsensor integration capability
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The display area is segmented into a first area (display region) and a second area (sensor region), allowing independent optimization of each zone. The first area maintains standard display characteristics while the second area is configured with modified stack structures to enable infrared transmission, thus resolving the conflict between maximizing display area and accommodating sensor integration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the display apparatus are assigned different optical properties. The first area uses conventional stack structures optimized for visible light display, while the second area employs modified stack structures with adjusted thickness and refractive indices optimized for infrared transmission. This local differentiation allows both display functionality and sensor integration to coexist in a minimized bezel design.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If the stack structure thickness is increased to improve light extraction efficiency, then visible ray transmittance is enhanced, but infrared ray transmittance deteriorates

Engineering Contradiction:
Improvevisible light extraction efficiencyVSAvoidinfrared ray transmission
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The stack structures in the first area and second area are configured with different thickness parameters and refractive indices. The first area stack structures are optimized for visible light extraction efficiency, while the second area stack structures are specifically designed with modified dimensions and material properties to maximize infrared transmission, thereby resolving the trade-off between visible and infrared optical performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The thickness and refractive index parameters of the stack structures are varied between different regions. By changing these physical parameters locally, the optical performance is optimized for different wavelength ranges - visible light in the first area and infrared in the second area - eliminating the need to compromise either performance metric.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If the stack structure is made uniform across the entire display area, then manufacturing is simplified, but optical performance varies suboptimally for both display and sensor functions

Engineering Contradiction:
Improvestack structure fabricationVSAvoidoptical performance consistency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The display area is divided into functionally distinct first and second areas with different stack structure configurations. This segmentation allows each region to be optimized for its specific function (display vs. sensor transmission) while maintaining a systematic manufacturing approach that can handle the two types of structures through standardized process variations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Rather than using a uniform stack structure throughout, the invention implements local quality variations where stack structures in the first area have different thickness and refractive index properties compared to those in the second area. This approach maintains manufacturing feasibility through controlled process variations while achieving superior optical performance for both display and sensor functions in their respective regions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves improved light transmittance in the sensor area for infrared rays and the display area for visible rays, allowing for effective integration of sensors and enhanced image quality without compromising the bezel's minimal width.

Implementation Method 1

a refractive index of the light extraction layer is less than a refractive index of the capping layer and a refractive index of the first inorganic encapsulation layer

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11239290B2Display apparatus
Publication Date: 2022.02.01 SAMSUNG DISPLAY CO LTD
  • US11239290B2 patent drawing
  • US11239290B2 patent drawing
  • US11239290B2 patent drawing

AI summary

A display apparatus includes a substrate including a display area and a sensor area, the display area including main pixels and the sensor area including auxiliary pixels and a transmission area, a plurality of display elements included in each of the main pixels and each of the auxiliary pixels, a first stack structure overlapping the plurality of display elements, a second stack structure overlapping the transmission area, and a thin film encapsulation layer covering the first stack structure and the second stack structure, wherein the first stack structure has a thickness that is different from a thickness of the second stack structure.