Display Sub-Pixel Asymmetry and Mask Segmentation for Glare Reduction

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Solution Overview

Problem

Conventional display devices experience glare due to external light reflection, and the manufacturing process often results in deposition materials being patterned incorrectly due to mask sheet deformation during extension.

Innovation Solution

A display device design featuring sub-pixels of different shapes and sizes, including square and rectangular forms, arranged to minimize light reflection and precise patterning, along with a mask assembly with tilted openings to maintain uniform deformation during manufacturing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional display device is disposed in a vehicle, then the display device can be used in mobile applications, but glare occurs due to external light reflection

Engineering Contradiction:
Improvemobile application usageVSAvoidexternal light reflection
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies asymmetry by arranging sub-pixels in non-uniform patterns with varying shapes (square, rectangular) and orientations. This asymmetric arrangement disrupts regular reflection patterns, reducing glare when viewed from different angles in mobile applications like vehicles.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent introduces dimensional variation by arranging sub-pixels at different orientations and positions rather than uniform grids. This multi-dimensional arrangement scatters reflected light across different angles, mitigating glare effects in mobile deployment scenarios.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If a mask sheet is extended during manufacturing, then the mask can cover larger areas, but deformation occurs causing deposition material to be patterned incorrectly

Engineering Contradiction:
Improvemask coverage areaVSAvoiddeposition pattern accuracy
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent segments the mask structure into multiple sections or layers that can be independently controlled. This segmentation allows the mask to be extended over larger areas while maintaining dimensional stability in each segment, preventing deformation-induced patterning errors.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs parameter changes by adjusting mask material properties, tension distribution, or structural configuration during extension. These parameter adjustments compensate for deformation forces, enabling large-area coverage while preserving deposition pattern precision.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240365624A1Display device, mask assembly, and apparatus and method of manufacturing the display device
Publication Date: 2024.10.31 SAMSUNG DISPLAY CO LTD
  • US20240365624A1 patent drawing
  • US20240365624A1 patent drawing
  • US20240365624A1 patent drawing

AI summary

A display device includes a first sub-pixel have a square form, a second sub-pixel positioned to face a first side or a second side of the first sub-pixel and having a rectangular form, and a third sub-pixel positioned to face the first side or the second side of the first sub-pixel spaced from the second sub-pixel and having a rectangular form, wherein the first side and the second side of the first sub-pixel come together at an angle, and wherein the first sub-pixel, the second sub-pixel, and the third sub-pixel are configured to emit lights of different colors.