Display Substrate Barrier Walls for Punch-Induced Crack Containment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Cracks occur during the process of punching a hole in a display area, leading to encapsulation failures and reduced reliability of display products due to the extension of cracks from the punch area to the effective display area.

Innovation Solution

A display substrate with a critical area featuring convex barrier walls, including stacked metal and insulating layers, is designed to block crack propagation by providing undulations that change the crack direction and increase its path, thereby preventing extension into the effective display area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a hole is punched in the display area to accommodate the camera, then the camera can be placed in the punch area, but cracks are likely to occur during cutting and extend to the effective display area, resulting in encapsulation failure

Engineering Contradiction:
Improvecamera placement flexibilityVSAvoidencapsulation reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent divides the display substrate into distinct functional zones: an effective display area, a punch area for camera placement, and a critical area separating them. By segmenting the structure and introducing barrier walls in the critical area, the patent prevents crack propagation from the punch area to the effective display area, thus maintaining encapsulation reliability while enabling camera placement flexibility.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If the display area is cut to create the punch area, then the camera can be installed, but cracks occur during cutting and are easy to extend to the effective display area

Engineering Contradiction:
Improvepunch area fabricationVSAvoidcrack propagation
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent introduces barrier walls as intermediary structures in the critical area between the punch area and effective display area. These barrier walls act as mediators that intercept and block crack propagation paths, preventing cracks from extending from the cut punch area into the effective display area, thereby eliminating the harmful effect of crack propagation while maintaining ease of manufacture.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If barrier walls are added to block crack propagation, then encapsulation reliability is improved, but device complexity increases due to additional layers and structures

Engineering Contradiction:
Improveencapsulation reliabilityVSAvoidsubstrate structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies barrier walls selectively only in the critical area where crack propagation risk exists, rather than throughout the entire substrate. This localized approach provides the necessary crack blocking function to improve encapsulation reliability while minimizing the increase in device complexity by limiting the additional structures to only where they are needed.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12364147B2Display substrate and method for manufacturing the same, and display device
Publication Date: 2025.07.15 CHENGDU BOE OPTOELECTRONICS TECH CO LTD
  • US12364147B2 patent drawing
  • US12364147B2 patent drawing
  • US12364147B2 patent drawing

AI summary

A display substrate, a method for manufacturing a display substrate, and a display device are provided. The display substrate includes an effective display area, a punch area, and a critical area between the effective display area and the punch area. The critical area of the display substrate includes: a substrate, and at least one first barrier wall on the substrate. The at least one first barrier wall is a convex structure.