Display Substrate Inspection Circuit Integration for Flexible PCB Width Reduction

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Solution Overview

Problem

Display devices with flexible printed circuit boards require significant space for connecting circuit units to apply off bias voltage to inspection circuit units, limiting the miniaturization of the flexible printed circuit board.

Innovation Solution

The connecting circuit unit for applying off bias voltage is integrated into the display substrate rather than the flexible printed circuit board, allowing the flexible printed circuit board to be narrower by relocating the power and inspection lines within the substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the connecting circuit unit is mounted on the flexible printed circuit board to apply off bias voltage to the inspection circuit unit, then the inspection function is maintained, but the width of the flexible printed circuit board increases

Engineering Contradiction:
Improveinspection functionVSAvoidwidth of flexible printed circuit board
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The connecting circuit unit is extracted from the flexible printed circuit board and relocated to the display substrate. This extraction removes the space requirement for the connecting circuit unit from the flexible printed circuit board, enabling width reduction while maintaining the inspection function through the relocated circuit unit on the display substrate.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The circuit unit is relocated from one substrate (flexible printed circuit board) to another substrate (display substrate), effectively moving the functional element to a different dimensional plane. This relocation allows the flexible printed circuit board to be narrowed while the display substrate accommodates the circuit unit in its non-display area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the flexible printed circuit board is narrowed to reduce device size, then compactness is improved, but the space for connecting circuit unit becomes insufficient

Engineering Contradiction:
Improvedevice sizeVSAvoidspace for connecting circuit unit
Core Design Contradiction:
Volume of moving objectVSArea of stationary object

Solution Approach 1:

The connecting circuit unit is merged with the display substrate, combining two previously separate functional elements (display substrate and connecting circuit unit) into a single integrated structure. This merging eliminates the need for separate space allocation on the flexible printed circuit board, enabling overall device compactness while maintaining all necessary functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The display substrate is given multi-functionality by incorporating both display functions and the connecting circuit unit functions. This universal design allows the display substrate to serve dual purposes, eliminating the need for additional dedicated space on the flexible printed circuit board for the connecting circuit unit.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Length of moving object

If the connecting circuit unit is integrated into the display substrate, then the flexible printed circuit board width is reduced, but the inspection circuit unit connectivity must be maintained

Engineering Contradiction:
Improvewidth of flexible printed circuit boardVSAvoidinspection circuit unit connectivity
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The display substrate acts as an intermediary carrier for the connecting circuit unit, mediating the connection between the flexible printed circuit board and the inspection circuit unit. The connecting circuit unit on the display substrate receives signals from the flexible printed circuit board and transmits them to the inspection circuit unit, maintaining connectivity while enabling flexible printed circuit board width reduction.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9570035B2Display device
Publication Date: 2017.02.14 SAMSUNG DISPLAY CO LTD
  • US9570035B2 patent drawing
  • US9570035B2 patent drawing
  • US9570035B2 patent drawing

AI summary

A display device includes a display unit including pixels in an area defined by a plurality of scan lines and a plurality of data lines, a scan driving unit configured to apply a plurality of scan signals to the scan lines, a data driving unit configured to apply a plurality of data signals to the data lines, an inspection circuit unit configured to apply a plurality of inspection signals to the data lines, a plurality of inspection pads configured to transmit a plurality of inspection control signals to the inspection circuit unit, a plurality of first inspection lines electrically connecting the inspection circuit unit to the inspection pads, and a plurality of second inspection lines branching off from the first inspection lines and electrically connecting the inspection circuit unit to the data driving unit.