Display Module Substrate Flatness via Local Support Structures

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Solution Overview

Problem

The concave deformation of substrates in the light-transmitting area of display modules, caused by atmospheric pressure, affects the optical performance and leads to poor performance of optical devices in all-screen electronic devices.

Innovation Solution

A preparation method for a display module involves bonding a first substrate and a second substrate, and then removing partial structures from one side of each substrate to create plane surfaces, thereby relieving concave deformation and improving optical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If no structures are arranged between the first substrate and the second substrate in the light-transmitting area to maintain high light transmittance, then the light transmittance is improved, but the substrates are prone to concave deformation under atmospheric pressure which deteriorates optical performance

Engineering Contradiction:
Improvelight transmittanceVSAvoidsubstrate flatness
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by introducing support structures (such as columns or pillars) only in specific regions where they are needed to prevent concave deformation, while leaving the light-transmitting areas without structures to maintain high light transmittance. This creates a spatial differentiation where structural support is provided locally without compromising the overall optical performance of the display module.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If support structures are added between the substrates to prevent concave deformation, then the substrate flatness is improved, but the light transmittance of the light-transmitting area deteriorates

Engineering Contradiction:
Improvesubstrate flatnessVSAvoidlight transmittance
Core Design Contradiction:
Manufacturing precisionVSIllumination intensity

Solution Approach 1:

The patent segments the display module into distinct functional regions: light-transmitting areas where no structures are present to ensure high light transmittance, and support structure regions where columns or pillars are positioned to maintain substrate flatness. This segmentation allows each region to optimize its specific function without interfering with the other, resolving the contradiction between structural support and optical performance.

Inventive Principle:
Principle #1Segmentation

3Area of stationary object

If the screen-to-body ratio is increased by arranging light-transmitting areas, then the all-screen display effect is improved, but the optical devices arranged facing the light-transmitting area suffer from poor performance due to substrate deformation

Engineering Contradiction:
Improvescreen-to-body ratioVSAvoidoptical device performance
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-positioning support structures (columns or pillars) between the first and second substrates before the optical devices are installed or before the display module is assembled. These support structures are预先 arranged to prevent concave deformation of the substrates in the light-transmitting areas, ensuring that when optical devices are later installed, the substrates maintain their flatness and the optical devices can function properly without being affected by substrate deformation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4080274B1Display module preparation method, display module and electronic device
Publication Date: 2025.06.04 VIVO MOBILE COMM CO LTD
  • EP4080274B1 patent drawingFigure 1~2
  • EP4080274B1 patent drawingFigure 3

AI summary

A display module preparation method, a display module and an electronic device. The display module preparation method comprises: preparing a first substrate (110); preparing a second substrate (120); fitting the first substrate (110) and the second substrate (120); removing a portion of a structure on the side of the first substrate (110) away from the second substrate (120), so that the side surface of the first substrate (110) away from the second substrate (120) is a flat surface; removing a portion of a structure on the side of the second substrate (120) away from the first substrate (110), so that the side surface of the second substrate (120) away from the first substrate (110) is a flat surface.