Display Substrate Encapsulation Layout for OLED Moisture Blocking
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Solution Overview
Problem
Flexible display devices with OLEDs face issues with moisture intrusion due to inadequate encapsulation, leading to Growing Dark Spot (GDS) defects, where cracks in the encapsulation layer allow moisture to enter, causing organic material oxidation and poor display performance.
Innovation Solution
A display substrate design with a display region and a binding region, featuring a driving structure layer, organic insulating layers, light-emitting elements, and an inorganic encapsulation layer that includes isolation grooves and dams to prevent moisture intrusion, where the isolation groove is closer to the edge of the display region than the isolation dam, ensuring effective encapsulation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If an encapsulation layer is added to protect the OLED, then moisture resistance is improved, but cracks may form in the encapsulation layer leading to GDS defects
Solution Approach 1:
The encapsulation structure is divided into multiple segments: organic encapsulation layers (first and second organic encapsulation layers) and inorganic encapsulation layers (first and second inorganic encapsulation layers) arranged in alternating sequence. This segmented multi-layer structure prevents crack propagation through the entire encapsulation path, as cracks in one layer are blocked by the next layer, thereby solving the GDS defect problem while maintaining moisture resistance.
Solution Approach 2:
The patent employs a composite encapsulation structure combining organic and inorganic materials. The organic encapsulation layers provide flexibility and stress relief, while the inorganic encapsulation layers provide barrier properties against moisture. This composite approach creates a synergistic effect where each material type compensates for the weaknesses of the other, preventing cracks while maintaining effective moisture blocking.
2Reliability
If the encapsulation layer is made thicker to prevent moisture intrusion, then moisture resistance is improved, but the device becomes more prone to cracking
Solution Approach 1:
Instead of using a single thick encapsulation layer, the patent segments the encapsulation into multiple thinner alternating organic and inorganic layers. This segmentation distributes the mechanical stress across multiple interfaces, preventing stress concentration that would lead to cracking, while the cumulative thickness maintains effective moisture blocking capability.
Solution Approach 2:
The organic encapsulation layers act as flexible components that can accommodate thermal expansion and mechanical stress, preventing crack formation. These thin organic film layers provide stress relief while the inorganic layers provide the moisture barrier, creating a flexible yet protective encapsulation system that resists both moisture and cracking.
Data Source
AI summary
Provided are a display substrate and a preparation method thereof, and a display device. A display region and a binding region located at one side of the display region are comprised. The display region comprises a driving structure layer, an organic insulating layer disposed on the driving structure layer and a light-emitting element disposed on the organic insulating layer, the driving structure layer comprises a pixel driving circuit, and the light-emitting element is connected with the pixel driving circuit. The binding region comprises a binding structure layer, an organic insulating layer and an isolation dam disposed on the binding structure layer, and an inorganic encapsulation layer disposed on the organic insulating layer and the isolation dam, the binding structure layer comprises a power line connected with the pixel driving circuit; at least one isolation groove is disposed on the organic insulating layer of the binding region.


