Display Substrate Redundant Signal Circuits and ESD Protection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The manufacturing process of micro inorganic light emitting diode display substrates is complicated, leading to electrostatic discharge (ESD) issues, which can cause transistor channel breakdown and result in display defects such as point, line, or area defects.

Innovation Solution

A display substrate design that includes a base substrate with pixel units, signal lines, and signal supply modules featuring a signal supply circuit and a redundant signal supply circuit, along with electrostatic ring structures and protection resistors to mitigate ESD effects, ensuring continuous signal supply even if one circuit fails.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If micro inorganic light emitting diodes are formed on the display substrate by a transfer printing method, then higher brightness and better luminous efficiency are achieved, but large electrostatic discharge (ESD) occurs during manufacturing

Engineering Contradiction:
ImprovebrightnessVSAvoidelectrostatic discharge
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces electrostatic ring structures and protection resistors before the actual ESD events occur during manufacturing. These protective elements are pre-built into the display substrate to cushion and dissipate electrostatic charges before they can cause harmful discharges to the pixel units, thereby resolving the contradiction between achieving high brightness through transfer printing and preventing ESD damage during the manufacturing process

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Loss of energy

If a complicated manufacturing process is used to form micro inorganic light emitting diodes, then higher luminous efficiency is achieved, but manufacturing yield decreases due to ESD

Engineering Contradiction:
Improveluminous efficiencyVSAvoidmanufacturing yield
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent implements protective structures (electrostatic rings and protection resistors) in advance during the manufacturing process. These structures are designed to dissipate electrostatic charges before they can cause breakdown, thereby maintaining high manufacturing yield while allowing the use of complicated transfer printing processes that achieve high luminous efficiency

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The electrostatic ring structures and protection resistors act as intermediary elements between the complicated manufacturing process and the final product. These intermediaries absorb and dissipate electrostatic energy, mediating the conflict between using advanced manufacturing techniques for high efficiency and maintaining manufacturing yield by preventing ESD-related defects

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If redundant signal supply circuits are added to provide backup signal paths, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvesignal supply reliabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent adds redundant signal supply circuits and electrostatic protection structures beforehand to cushion against potential failures. These redundant paths are prepared in advance to take over if the primary signal paths fail due to ESD, thereby improving reliability while accepting the necessary increase in device complexity

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent changes the system configuration by introducing redundant signal supply circuits and electrostatic protection elements. This parameter change from a single-path to a multi-path system increases reliability but also increases device complexity, resolving the contradiction by deliberately adjusting the system parameters to prioritize reliability

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11854493B2Display substrate and display device
Publication Date: 2023.12.26 BOE TECHNOLOGY GROUP CO LTD
  • US11854493B2 patent drawing
  • US11854493B2 patent drawing
  • US11854493B2 patent drawing

AI summary

The present disclosure provides a display substrate and a display device, and belongs to the field of display technology. The display substrate of the present disclosure includes: a base substrate; and a plurality of pixel units arranged in an array, a plurality of signal lines and signal supply modules on the base substrate; wherein the signal supply module includes: a signal supply circuit and a redundant signal supply circuit; each of the signal supply modules is electrically coupled to at least one of the plurality of pixel units through at least one of the plurality of signal lines.