Display Substrate Stress-Absorbing Portions for Crack Prevention
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Solution Overview
Problem
During the manufacture of display substrates, cracks often occur in the package film layer during the cutting process, leading to packaging failures and poor display performance, which existing techniques attempt to mitigate by creating grooves on the periphery but result in a wider frame and hinder frame narrowing.
Innovation Solution
Incorporating dams in the non-display regions of the display substrate with stress-absorbing portions, such as grooves filled with organic materials, to absorb stress generated during cutting, thereby preventing crack propagation while allowing for frame narrowing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If grooves are created on the periphery of the display substrate to prevent cracks, then crack propagation is prevented, but the frame width increases which hinders frame narrowing
Solution Approach 1:
The patent transitions from two-dimensional groove structures on the surface to three-dimensional stress absorbing portions extending into the thickness direction of the substrate. By creating cavities that penetrate through or partially through the substrate thickness and filling them with stress-absorbing materials, the solution addresses crack prevention in the vertical dimension rather than only horizontally, thus preventing crack propagation without increasing frame width.
Solution Approach 2:
The patent changes the physical and chemical parameters of the material by introducing stress-absorbing materials with different mechanical properties (lower Young's modulus, higher Poisson's ratio) into the substrate structure. This material parameter change allows the structure to absorb stress and prevent cracks without requiring additional horizontal space, thereby maintaining narrow frame width while improving reliability.
2Length of stationary object
If the package film layer is made thinner to enable frame narrowing, then frame width is reduced, but the layer becomes more susceptible to crack generation during cutting
Solution Approach 1:
The patent implements stress-absorbing portions before the cutting process occurs, creating a preventive mechanism that cushions against future stress. By pre-installing materials with high stress-absorbing capabilities in the package film layer and extending into the substrate, the structure is prepared in advance to withstand cutting stresses, preventing cracks even in thinned structures that enable frame narrowing.
Solution Approach 2:
The patent creates a composite structure by combining the package film layer material with stress-absorbing materials having different mechanical properties. This composite approach allows the thinned package film to be reinforced by the stress-absorbing portions, maintaining crack resistance despite reduced thickness, thus enabling frame narrowing without sacrificing strength.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The stress-absorbing portions effectively prevent crack generation and propagation, enabling frame narrowing while ensuring the display substrate's integrity and performance.
Implementation Method 1
a first stress absorbing portion arranged below at least one dam of the dams
Data Source
AI summary
The present disclosure relates to a display substrate, a method of manufacturing the same, and a display substrate. The display substrate includes: a light-emitting portion located in a display region of the display substrate; one or more dams located in a non-display region of the display substrate, the non-display region surrounding the display region; a first stress absorbing portion arranged below at least one dam of the dams.


