Foldable Display Support Module With Synchronous Equal-Angle Folding
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Solution Overview
Problem
Flexible display screens in display devices fold in a wedge-shaped manner, resulting in increased thickness and creases, which affects lightweight design and display quality.
Innovation Solution
A supporting module with a fixed plate and movable plates, connected by transmission and synchronous assemblies, ensures equal included angles during folding, using tooth arms, synchronous gears, and torsion assemblies to maintain uniform folding and reduce creases.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If the flexible display screen is folded in a wedge-shaped way, then the folding structure is simple, but the folded thickness increases and obvious creases appear
Solution Approach 1:
The supporting module is divided into multiple movable plates (first movable plate, second movable plate) that can independently fold relative to the fixed plate. Each movable plate has its own transmission assembly, allowing the display screen to be segmented into multiple folding sections rather than a single wedge-shaped fold, thereby reducing the folded thickness while maintaining structural simplicity
Solution Approach 2:
The patent introduces dynamic control mechanisms (transmission assemblies with tooth arms, synchronous gear sets, and torsion assemblies) that enable the movable plates to adjust their folding angles dynamically. The synchronous gear sets ensure both movable plates fold at the same angle simultaneously, while the torsion assemblies provide elastic forces to maintain uniform folding angles, transforming the static wedge-shaped fold into a dynamic controlled folding process that reduces creases and thickness
2Device complexity
If the flexible display screen is folded in a wedge-shaped way, then the folding mechanism is simple, but obvious creases appear affecting display effect
Solution Approach 1:
The torsion assemblies act as feedback mechanisms that provide elastic restoring forces to the movable plates. As the movable plates fold, the torsion assemblies deform and generate elastic forces that automatically adjust the folding angles to maintain uniformity. This feedback control ensures both movable plates maintain the same folding angle throughout the folding process, preventing crease formation and maintaining display quality without requiring complex control systems
Solution Approach 2:
The synchronous gear sets and torsion assemblies create a dynamic control system that continuously adjusts the folding angles during the folding process. The gear sets transmit motion synchronously while the torsion assemblies provide real-time force adjustment, ensuring the movable plates maintain equal angles with the fixed plate throughout folding. This dynamic adjustment prevents the display screen from forming creases by maintaining uniform stress distribution
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution reduces the folded volume and creases of flexible display screens by ensuring equal folding angles and forces, promoting a lightweight and crease-free design.
Implementation Method 1
an elastic piece arranged between the two synchronous gear sets and configured for providing an elastic force to the synchronous gear set
Data Source
AI summary
The supporting module includes a supporting assembly including a fixed plate and a movable plate, and both sides of fixed plate are hinged with one movable plate; a synchronous assembly is fixed on the fixed plate, transmission assemblies are located at a bottom of the movable plate and a bottom of the fixed plate, a bottom surface of each movable plate is movably connected to a first end of one transmission assembly, and second ends of the transmission assemblies located at both sides of the fixed plate are movably connected to the synchronous assembly; when a first included angle is disposed between a supporting surface of one movable plate and a supporting surface of the fixed plate, a supporting surface of the other movable plate keeps the first included angle with the supporting surface of the fixed plate under an action of the transmission assembly and the synchronous assembly.


