Display Device Support Layer for Series Connections and Dark Spot Reduction

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Solution Overview

Problem

Existing display devices face challenges in efficiently connecting light emitting elements in series and parallel configurations, leading to potential power inefficiencies and increased risk of dark spots due to short circuits.

Innovation Solution

A display device design featuring multiple light emitting elements between pixel electrodes and common electrodes, with a support layer and conductive pattern to facilitate series connections, and a contact layer for electrical connectivity, using organic and inorganic layers for structural support and conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If light emitting elements are connected in series, then power efficiency is improved, but the complexity of electrical connections increases

Engineering Contradiction:
Improvepower efficiencyVSAvoidconnection complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The display panel is divided into multiple pixel circuits, each containing light emitting elements connected in series. This segmentation allows independent control of each pixel while maintaining the power efficiency benefits of series connections. The support layer and conductive pattern are segmented to correspond with individual pixel circuits, enabling modular assembly and simplified manufacturing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A support layer is introduced as an intermediary structure between the substrate and the light emitting elements. This support layer includes conductive patterns that facilitate electrical connections and mechanical support, simplifying the overall connection architecture while enabling series configurations of light emitting elements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If light emitting elements are connected in parallel, then reliability is improved, but power efficiency deteriorates

Engineering Contradiction:
Improveoperational reliabilityVSAvoidpower efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

Multiple pixel circuits are segmented across the display panel, with each circuit containing light emitting elements connected in series. This segmentation strategy maintains reliability through distributed architecture while achieving power efficiency through series connections within each segment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the electrical connection parameter from parallel to series configuration within each pixel circuit. This parameter change transforms the power consumption characteristics, enabling lower overall power usage while maintaining operational reliability through the modular pixel circuit design.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional connection structures are used, then manufacturing simplicity is maintained, but dark spots due to short circuits increase

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoiddark spots from short circuits
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The support layer serves as an intermediary structure that provides both mechanical support and electrical isolation. It includes conductive patterns that are precisely positioned to connect light emitting elements without creating unintended short circuits, thereby eliminating dark spots while maintaining manufacturing simplicity through a systematic fabrication process.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful short circuit paths are extracted and eliminated by introducing the support layer with precisely defined conductive patterns. This extraction removes the source of dark spots while preserving the essential manufacturing simplicity of the display device fabrication process.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS12387660B2Display device and manufacturing method thereof
Publication Date: 2025.08.12 SAMSUNG DISPLAY CO LTD
  • US12387660B2 patent drawing
  • US12387660B2 patent drawing
  • US12387660B2 patent drawing

AI summary

A display device including multiple first light emitting elements disposed between first pixel electrodes and a first common electrode overlapping the first pixel electrodes, multiple second light emitting elements disposed between second pixel electrodes spaced apart from the first pixel electrodes and a second common electrode overlapping the second pixel electrodes, a support layer disposed between the first light emitting elements and the second light emitting elements and having a predetermined height, a conductive pattern disposed on the support layer, and a contact layer having an end electrically connected to the first common electrode and the another end electrically connected to the conductive pattern.