Foldable Display Support Plate With Staggered Stress-Relief Pattern
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Solution Overview
Problem
Foldable display devices face issues with bending stress accumulation leading to film printing due to aligned connecting portions in hollowed-out patterns, which increases weight and contradicts the trend of lightweight and thin designs.
Innovation Solution
A support plate with staggered connecting portions in adjacent rows and optional grooves in the bending area to distribute bending stress evenly, reducing the risk of film printing and maintaining a lightweight design.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the thickness of glue is increased to prevent film printing, then the reliability is improved, but the device thickness increases
Solution Approach 1:
The support plate is segmented with multiple hollowed-out patterns arranged in rows and columns, creating a distributed stress relief structure. This segmentation allows the plate to maintain structural integrity while providing multiple stress dispersion points, preventing film printing without requiring increased glue thickness.
Solution Approach 2:
The support plate features local quality variations through hollowed-out patterns with different configurations in odd and even rows. The connecting portions between adjacent hollowed-out patterns create localized stress relief zones, allowing the structure to prevent film printing through distributed local modifications rather than uniform thickness increase.
2Reliability
If additional support plates are added to prevent film printing, then the reliability is improved, but the device weight increases
Solution Approach 1:
Instead of adding multiple support plates, the invention segments a single support plate with hollowed-out patterns arranged in a specific staggered configuration. This segmentation provides multiple stress relief functions within one component, eliminating the need for additional support plates and reducing overall device weight.
Solution Approach 2:
The hollowed-out patterns on the support plate serve multiple functions: they reduce the plate's weight, provide stress dispersion points to prevent film printing, and maintain structural integrity. This multi-functionality replaces the need for additional dedicated support plates.
3Manufacturing precision
If hollowed-out patterns are arranged in straight lines, then the manufacturing precision is improved, but the bending stress accumulates causing film printing
Solution Approach 1:
The invention introduces asymmetry in the arrangement of hollowed-out patterns by staggering the connecting portions between adjacent hollowed-out patterns in odd and even rows. This asymmetric staggered arrangement prevents the formation of straight stress accumulation lines while maintaining manufacturable precision, thereby preventing film printing.
Solution Approach 2:
The solution moves from a one-dimensional straight line arrangement to a two-dimensional staggered grid pattern. By distributing connecting portions across multiple dimensions and rows with offset positions, the design eliminates linear stress paths while maintaining precise manufacturing tolerances.
Data Source
AI summary
A support plate (001) and a display device including the support plate (001) are provided. The support plate (001) is used for supporting a flexible display module (002). The support plate (001) includes a bending area (BA). The bending area (BA) includes a plurality of hollowed-out patterns (101) arranged in an array. A connecting portion (102) is arranged between two adjacent hollowed-out patterns (101) in the same row. The connecting portions (102) in at least three adjacent rows are staggered in a column direction, which is beneficial for uniform distribution of bending stress.


