Display Terminal Shielding for Corrosion Resistance

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Solution Overview

Problem

Conventional liquid crystal display panels face reliability issues due to corrosion of terminal wiring in high-temperature and high-humidity environments, where exposed conductive layers are susceptible to moisture and electric field-induced corrosion, leading to potential disconnection of terminals.

Innovation Solution

A terminal structure for liquid crystal display devices is designed with a conductive thin film covered by an insulating film, featuring a shielding line that surrounds the terminal surface, electrically connected to the terminal wiring at spaced-apart positions, providing electric field shielding and protection from moisture, thus enhancing the reliability of signal input terminals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the conductive layer is exposed to form the terminal surface, then the terminal can receive external signals, but the conductive layer becomes susceptible to corrosion from moisture and electric fields in high-temperature and high-humidity environments

Engineering Contradiction:
Improvesignal input capabilityVSAvoidterminal corrosion resistance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

An insulating film is formed to cover the conductive layer, creating a protective barrier that prevents moisture and electric fields from reaching the conductive material. This thin film structure maintains the terminal's signal reception function while providing corrosion protection in harsh environments.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The insulating film acts as an intermediary layer between the external environment (moisture, electric fields) and the conductive layer. This mediator allows the terminal to receive signals through the film while preventing direct contact between corrosive elements and the conductive material.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of stationary object

If the terminal wiring is arranged in the periphery region, then the display region can be maximized, but the terminal wiring and terminals become vulnerable to environmental corrosion

Engineering Contradiction:
Improvedisplay region areaVSAvoidterminal wiring durability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The insulating film is extended to cover the terminal wiring in the periphery region, providing continuous protection along the entire signal path from the external terminal through the wiring to the display region. This allows maximum display area while ensuring wiring durability.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of manufacture

If the terminal structure uses a simple exposed conductive layer, then the manufacturing process is simplified, but the terminal suffers from corrosion and potential disconnection

Engineering Contradiction:
Improveterminal structure fabricationVSAvoidterminal connection stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The insulating film is formed using standard thin film deposition techniques that can be integrated into existing manufacturing processes. This adds minimal complexity to fabrication while dramatically improving terminal connection stability by preventing corrosion.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed terminal structure effectively prevents corrosion of both the conductive thin films and wiring, improving the reliability of signal input terminals by blocking electric fields and preventing moisture intrusion, thereby delaying the onset of disconnection in harsh environmental conditions.

Implementation Method 1

the second portion being formed of one of a conductive thin film covered with an insulating film and formed in the same layer as the first terminal wiring and a conductive thin film covered with an insulating film and formed in a different layer from the first terminal wiring, the second portion being electrically connected to the first terminal wiring at a position spaced apart from a connection portion of the first terminal wiring and the first portion

Methodology Applied
Scientific EffectElectric Field shielding: Faraday Cage

Data Source

PatentUS9715153B2Display device
Publication Date: 2017.07.25 MAGNOLIA WHITE CORP
  • US9715153B2 patent drawing
  • US9715153B2 patent drawing
  • US9715153B2 patent drawing

AI summary

A display device includes a transparent substrate having a display region with a plurality of scanning signal lines and video signal lines intersecting thereon, a first terminal formed outside the display region connecting to a first terminal wiring and a second terminal wiring connected to a semiconductor chip, and an inverted staggered thin film transistor. The first terminal includes a first portion, a second portion on the first portion, a third portion having an exposed planar terminal plate on the second portion, a plurality of first vias between the first portion and the second portion, and a plurality of second vias between the second portion and the third portion. The first portion is connected to the first and second terminal wirings, and each of the plurality of first vias is not overlapped with each of the plurality of second vias in plan view.