Display TFT Layer Structure to Block Hydrogen Migration

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Solution Overview

Problem

Existing display apparatuses face challenges in maintaining optimal device characteristics of transistors due to hydrogen migration during manufacturing processes, particularly when using different semiconductor materials for thin-film transistors.

Innovation Solution

The display apparatus is designed with specific hole structures and heat-treatment processes to isolate and treat the first semiconductor layer before forming the second semiconductor layer, preventing hydrogen migration and maintaining the integrity of both transistor types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heat-treatment process is applied to improve first thin-film transistor characteristics, then device characteristics of first TFT are improved, but hydrogen migrates to second semiconductor layer causing threshold voltage shifts

Engineering Contradiction:
Improvedevice characteristics of first thin-film transistorVSAvoidhydrogen migration to second semiconductor layer
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

An oxide layer is introduced as an intermediary barrier between the first and second semiconductor layers. This oxide layer prevents hydrogen generated during heat-treatment of the first TFT from migrating to the second semiconductor layer, thereby resolving the contradiction between improving first TFT characteristics and preventing harmful hydrogen migration.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful hydrogen is extracted or isolated from the system by containing it within the first semiconductor layer region through the oxide barrier. This prevents hydrogen from affecting the second semiconductor layer while allowing the heat-treatment process to proceed for improving first TFT characteristics.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If different semiconductor materials are used for first and second thin-film transistors, then optimized performance for each transistor type is achieved, but hydrogen migration occurs during manufacturing

Engineering Contradiction:
Improveperformance of thin-film transistorsVSAvoidintegrity of semiconductor layers
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The oxide layer serves as a protective intermediary that stabilizes the composition integrity of the second semiconductor layer by blocking hydrogen migration, while allowing the first and second TFTs to use different semiconductor materials for optimized performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Different semiconductor materials are used in different local regions (first TFT region vs. second TFT region) to optimize performance, while the oxide layer provides localized protection at the interface to maintain composition stability and prevent cross-contamination.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the device characteristics of the first thin-film transistor while preserving the performance of the second thin-film transistor, improving overall display performance and reducing the risk of threshold voltage shifts.

Implementation Method 1

heat-treating the first semiconductor layer

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS20250212604A1Display apparatus and method of manufacturing the same
Publication Date: 2025.06.26 SAMSUNG DISPLAY CO LTD
  • US20250212604A1 patent drawing
  • US20250212604A1 patent drawing
  • US20250212604A1 patent drawing

AI summary

Provided is a display apparatus including a substrate, a first thin-film transistor disposed over the substrate and including a first semiconductor layer and a first gate electrode, a second thin-film transistor including a second semiconductor layer and a second gate electrode, a first insulating layer between the first semiconductor layer and the first gate electrode, a second insulating layer between the first gate electrode and the second semiconductor layer, a third insulating layer between the second semiconductor layer and the second gate electrode, a fourth insulating layer on the second gate electrode, a first hole above the first semiconductor layer and passing through the first insulating layer and the second insulating layer, and a second hole within the first hole and passing through the third insulating layer and the fourth insulating layer.