Flexible Display TFT Layout for Low Power and Short Prevention

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current display devices face challenges in achieving low power consumption, especially for portable and wearable devices, where they struggle to balance performance and energy efficiency.

Innovation Solution

The display device incorporates a combination of thin film transistors with polycrystalline semiconductor and oxide semiconductor layers, along with a specific layout for supply lines and signal links to minimize power consumption and simplify the manufacturing process, including forming openings and contact holes through the same process to enhance flexibility and reduce stress on the substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If display devices use conventional transistor structures and layouts, then manufacturing processes are simpler, but power consumption is high

Engineering Contradiction:
Improvepower consumptionVSAvoidtransistor structure complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The display device uses different transistor structures in different regions: first thin film transistors with polycrystalline semiconductor layers in the active area, and second thin film transistors with oxide semiconductor layers in the bending area. This segmentation allows optimization for low power consumption in the bending area while maintaining performance in the active area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different semiconductor materials are used in different locations based on functional requirements. The oxide semiconductor layer is specifically used in the bending area where low power consumption is critical, while polycrystalline semiconductor is used in the active area where high performance is needed.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If openings in bending area and contact holes in active area are formed through separate processes, then manufacturing precision is higher, but manufacturing complexity increases

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidopening and contact hole alignment
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent combines the formation of openings in the bending area and contact holes in the active area into a single manufacturing process step. This is achieved by designing the bending area structures to align with the contact hole pattern, allowing both to be formed simultaneously through the same etching process, thereby simplifying manufacturing while maintaining precision.

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If high-potential and low-potential supply lines are placed close together, then area is reduced, but signal line shorting risk increases

Engineering Contradiction:
Improvedisplay device areaVSAvoidsignal line insulation
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent arranges high-potential and low-potential supply lines in different spatial dimensions and orientations. High-potential supply lines extend in the first direction while low-potential supply lines extend in the second direction, creating a staggered, non-overlapping configuration that reduces shorting risk while minimizing area usage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Weight of moving object

If display devices are made thinner and more flexible, then portability is improved, but structural strength decreases

Engineering Contradiction:
Improvedisplay device weightVSAvoidsubstrate strength
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The patent employs composite material structures including multiple buffer layers (first and second buffer layers), different semiconductor layer types (polycrystalline and oxide), and layered transistor configurations. These composite structures provide mechanical strength and flexibility simultaneously, enabling thin, portable display devices that can withstand bending stresses.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20240389389A1Display Device
Publication Date: 2024.11.21 LG DISPLAY CO LTD
  • US20240389389A1 patent drawing
  • US20240389389A1 patent drawing
  • US20240389389A1 patent drawing

AI summary

Disclosed is a display device that with low power consumption. The display device includes a first thin film transistor having a polycrystalline semiconductor layer in an active area and a second thin film transistor having an oxide semiconductor layer in the active area, wherein at least one opening disposed in a bending area has the same depth as one of a plurality of contact holes disposed in the active area, whereby the opening and the contact holes are formed through the same process, and the process is therefore simplified, and wherein a high-potential supply line and a low-potential supply line are disposed so as to be spaced apart from each other in the horizontal direction, whereas a reference line and the low-potential supply line are disposed so as to overlap each other, thereby preventing signal lines from being shorted.