Flexible Display TFT Layout for Low Power and Shared Etching

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Solution Overview

Problem

Current technologies face challenges in manufacturing display devices that can operate with low power consumption, particularly in portable or wearable devices, where energy efficiency is crucial for thinner and lighter designs.

Innovation Solution

The use of a display device structure that incorporates a first thin-film transistor with a polycrystalline semiconductor layer and a second thin-film transistor with an oxide semiconductor layer, along with a protective film of inorganic insulation material to prevent short-circuiting, and forming openings in the bending area to the same depth as contact holes in the active area to simplify the manufacturing process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If a display device is designed for portable or wearable applications, then weight and volume are reduced, but power consumption increases

Engineering Contradiction:
ImproveweightVSAvoidpower consumption
Core Design Contradiction:
Weight of moving objectVSUse of energy by moving object

Solution Approach 1:

The display device is divided into an active area and a bending area, with different structural configurations in each region. The bending area has reduced layer structure and openings to reduce weight while the active area maintains full structure for display function, resolving the contradiction between weight reduction and power consumption maintenance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the display device are given different structural qualities - the active area has complete functional layers for high-performance display, while the bending area has simplified structure with openings to reduce weight. This local differentiation allows the device to be lightweight overall while maintaining display quality where needed

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If openings in bending area are formed to the same depth as contact holes in active area, then manufacturing process is simplified, but structural integrity may be compromised

Engineering Contradiction:
Improvemanufacturing processVSAvoidstructural integrity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The openings in the bending area are formed to the same depth as the contact holes in the active area, allowing both features to be created in a single etching process step. This merging of process parameters simplifies manufacturing while the openings are strategically positioned in the bending area away from critical functional regions, maintaining structural integrity

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If high potential supply line and low potential supply line overlap, then area is reduced, but short-circuiting risk increases

Engineering Contradiction:
ImproveareaVSAvoidshort-circuit prevention
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

An insulating film is introduced as an intermediary layer between the high potential supply line and low potential supply line where they overlap. This mediator prevents direct electrical contact and potential short-circuiting while allowing the lines to overlap spatially, thus reducing the overall area occupied by the circuitry

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20240381692A1Display Device
Publication Date: 2024.11.14 LG DISPLAY CO LTD
  • US20240381692A1 patent drawing
  • US20240381692A1 patent drawing
  • US20240381692A1 patent drawing

AI summary

Disclosed is a display device that is capable of being driven with low power consumption. A first thin-film transistor including a polycrystalline semiconductor layer and a second thin-film transistor including an oxide semiconductor layer are disposed in an active area, thereby reducing power consumption. At least one opening formed in a bending area is formed to have the same depth as any one of contact holes formed in the active area, thereby making it possible to form the opening and the contact holes through the same process and consequently simplifying the process of manufacturing the device. Since a high potential supply line and a low potential supply line overlap each other with a protective film formed of an inorganic insulation material interposed therebetween, short-circuiting of the high potential supply line and the low potential supply line may be prevented.