Display Apparatus Reducing Dead Space via 3D Touch Routing

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Solution Overview

Problem

The existing display apparatuses have a significant dead space in the non-display area due to the arrangement of touch connection and contact lines, which increases the area where images are not displayed.

Innovation Solution

The display apparatus incorporates a thin-film encapsulation layer with a first inorganic encapsulation layer and a second inorganic encapsulation layer of different lengths, along with a touch electrode and insulating layers, where the touch connection line extends through a contact hole in the insulating layer to connect with the touch contact line, minimizing the dead space by optimizing the positioning and thickness of these layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If touch connection line and touch contact line are arranged in the non-display area, then touch functionality is achieved, but dead space increases

Engineering Contradiction:
Improvetouch functionalityVSAvoiddead space
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent transitions from a planar arrangement to a three-dimensional stacked structure by forming the touch contact line above the pixel electrode through multiple encapsulation layers and contact holes, allowing touch functionality without occupying lateral non-display area

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The touch contact line is nested within the pixel structure by routing it through contact holes in the encapsulation layers that are formed over the pixel electrode, effectively hiding the touch connection within the vertical profile of the pixel rather than occupying separate lateral space

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If thin-film encapsulation layer with different length inorganic layers is used, then dead space is minimized, but manufacturing complexity increases

Engineering Contradiction:
Improvedead spaceVSAvoidmanufacturing complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The encapsulation structure is segmented into multiple functional layers with different horizontal extents: the first inorganic encapsulation layer extends beyond the pixel electrode to provide sidewall protection, while the second inorganic encapsulation layer has a different length to optimize the transition region, allowing each layer to serve its specific protective function

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the encapsulation structure have different properties - the first inorganic encapsulation layer provides extended sidewall coverage where moisture ingress is most likely, while the second inorganic encapsulation layer has reduced extent to minimize dead space, optimizing protection where needed while reducing complexity elsewhere

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11424300B2Display apparatus
Publication Date: 2022.08.23 SAMSUNG DISPLAY CO LTD
  • US11424300B2 patent drawing
  • US11424300B2 patent drawing
  • US11424300B2 patent drawing

AI summary

A display apparatus includes a thin-film encapsulation layer covering pixel on a substrate and including a first inorganic encapsulation layer, an organic encapsulation layer, and a second inorganic encapsulation layer having a different length from that of the first inorganic encapsulation layer, a touch electrode located on the thin-film encapsulation layer, a touch contact line spaced apart from the thin-film encapsulation layer and located outside the thin-film encapsulation layer, an insulating layer located on the touch contact line, a touch contact hole formed in the insulating layer and spaced apart from the thin-film encapsulation layer, and a touch connection line extending from the touch electrode toward the touch contact hole and connected to the touch contact line through the touch contact hole.