Display Device Constant Voltage Line Overlap Insulation

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Solution Overview

Problem

In display devices with thin bezels, the reduced non-display area can lead to insufficient paths for conductive fan-out lines, causing some lines to extend into the display area, particularly affecting the visibility of mesh patterns in the display area due to the placement of second power voltage lines.

Innovation Solution

The implementation of a display device design featuring first and second constant voltage lines that overlap and are insulated from each other by insulating layers, creating overlap areas where they contact and areas where they are insulated, which helps in reducing the visibility of mesh patterns in the display area by dispersing current and preventing heat emission and voltage drops.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the non-display area size is reduced to achieve a thin bezel, then the bezel thickness is reduced and display area is increased, but the path for conductive fan-out lines becomes insufficient causing mesh pattern visibility

Engineering Contradiction:
Improvedisplay areaVSAvoidmesh pattern visibility
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a third dimension (vertical stacking) by placing first and second constant voltage lines on different insulating layers. This allows conductive lines to route through the vertical dimension rather than being constrained to a single plane, enabling sufficient path length for fan-out lines within the reduced non-display area while maintaining display area expansion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent nests multiple conductive lines within a compact spatial configuration by having first and second constant voltage lines overlap in plan view while being separated vertically by insulating layers. This nesting approach maximizes the use of available space in the non-display area to accommodate necessary conductive paths.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If second power voltage lines are extended into the display area to provide sufficient conduction path, then electrical connection is improved, but mesh pattern visibility increases

Engineering Contradiction:
Improveelectrical connectionVSAvoidmesh pattern visibility
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

By routing second power voltage lines through the vertical dimension using multiple insulating layers, the patent achieves sufficient electrical connection paths without extending lines horizontally into the display area. The overlapping configuration in plan view with vertical separation ensures reliable electrical connections while keeping lines confined to the non-display area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If first and second constant voltage lines are placed on the same layer to reduce manufacturing complexity, then device complexity is reduced, but electrical insulation becomes difficult causing short circuits

Engineering Contradiction:
Improvelayer structureVSAvoidelectrical insulation
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent resolves the insulation problem by separating first and second constant voltage lines into different vertical layers using insulating layers. This vertical separation maintains electrical insulation while allowing the lines to overlap in plan view, achieving both insulation reliability and manufacturing feasibility through the third dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces insulating layers as intermediary elements between the first and second constant voltage lines. These insulating layers act as mediators that enable the coexistence of overlapping conductive lines in plan view while maintaining electrical insulation, thus resolving the contradiction between line proximity and electrical isolation.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of manufacture

If conductive lines are routed through a single layer to simplify manufacturing, then manufacturing process is simplified, but current dispersion is insufficient causing heat emission and voltage drops

Engineering Contradiction:
Improveconductive line routingVSAvoidheat emission and voltage drops
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent achieves current dispersion by distributing current through multiple vertical layers rather than relying solely on horizontal routing complexity. The first and second constant voltage lines on different insulating layers provide parallel current paths, improving current dispersion and reducing heat emission and voltage drops while maintaining manufacturability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20240423049A1Display device
Publication Date: 2024.12.19 SAMSUNG DISPLAY CO LTD
  • US20240423049A1 patent drawing
  • US20240423049A1 patent drawing
  • US20240423049A1 patent drawing

AI summary

A display device includes a plurality of first constant voltage lines extended along a first direction and arranged along a second direction crossing the first direction, a plurality of second constant voltage lines extended along the second direction and arranged along the first direction, a first overlap area in which the plurality of first constant voltage lines and the plurality of second constant voltage lines overlap and contact each other, and a second overlap area in which the plurality of first constant voltage lines and the plurality of second constant voltage lines overlap and are insulated from each other.