Display Window Separation Using Thermal Adhesive Softening
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Solution Overview
Problem
Existing methods for separating windows from display panels often cause damage to the color layer, as they fail to effectively manage the adhesive forces between the window and the display panel during the separation process.
Innovation Solution
A method involving the application of heat to soften the adhesive layer, followed by the insertion of a disassembling stick to separate the edges of the display panel and window, and subsequent cooling to completely separate the components while minimizing damage to the color layer, using a heating unit and disassembling stick configured to handle the display device's unique geometry.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If conventional separation methods are used to separate the window from the display panel, then the separation process can be completed, but the color layer is damaged
Solution Approach 1:
The patent applies thermal energy to change the physical state of the adhesive layer from solid to softened state, reducing its bonding strength. This parameter change allows the window to be separated from the display panel without damaging the color layer, as the adhesive becomes pliable and can be cleanly removed rather than tearing the color layer during separation.
Solution Approach 2:
The patent performs preliminary heating of the adhesive layer before the separation action. By pre-softening the adhesive through heat application, the subsequent separation process becomes gentle and controlled, preventing damage to the color layer. This preliminary action prepares the adhesive in advance to facilitate damage-free separation.
2Manufacturing precision
If heat is applied to soften the adhesive layer, then the color layer is protected from damage, but additional processing time is required
Solution Approach 1:
The heating unit serves multiple functions: it softens the adhesive layer for clean separation, and can also be used to remove moisture or contaminants from the surfaces before separation. This multi-functionality consolidates multiple preparatory steps into one device, reducing overall process time despite the added heating step.
Solution Approach 2:
The patent replaces forceful mechanical separation methods with thermal softening followed by gentle separation. Instead of using sharp tools or excessive force that could damage the color layer, the mechanical action is substituted with thermal energy application, making the separation process both gentler and more controlled, thereby protecting the color layer while maintaining efficiency.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach allows for the successful separation of windows from display panels while preserving the color layer, ensuring minimal damage and efficient processing by controlling temperature and using appropriate materials for the disassembling stick.
Implementation Method 1
Heat is applied to the display device
Implementation Method 2
applying heat to soften the adhesive layer
Implementation Method 3
cooling the display device
Implementation Method 4
cooling to completely separate the components
Data Source
AI summary
A method for separating a window includes providing a display device including a display panel, a window disposed on the display panel and including a color layer. An adhesive layer is disposed between the display panel and the window. Heat is applied to the display device. The method includes inserting a disassembling stick between the display panel and the window to separate an edge of the display panel from the window. The method includes cooling the display device. The method includes separating the display panel and the window from each other.


