Disposable Centrifugal Separator for Bacterial Concentration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for diagnosing bacterial infections or contamination in water or food supplies are labor-intensive, time-consuming, and prone to human error, requiring pure bacterial cultures that are difficult to obtain, especially for slow-growing bacteria like Mycobacterium tuberculosis.

Innovation Solution

A particle or cell separation and concentration device using sequential centrifugation steps to rapidly concentrate bacteria or contaminants from fluid samples, allowing for efficient sample preparation and analysis, featuring a disposable device with multiple chambers and a valve system for controlled fluid flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional cell culturing methods are used to obtain pure bacterial cultures, then reliable bacterial identification can be achieved, but the process requires days or weeks of time and significant labor

Engineering Contradiction:
Improvebacterial culture purityVSAvoidculture time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The device segments the bacterial separation process into multiple sequential centrifugation steps, each performing a specific function (initial separation, washing, concentration) to achieve pure bacterial cultures faster than traditional methods

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention replaces the biological culturing process with a mechanical centrifugation-based separation system that physically isolates bacteria from the sample matrix, eliminating the need for prolonged incubation periods

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If traditional cell culturing methods are used, then accurate bacterial identification is possible, but the process is labor-intensive and requires skilled technicians

Engineering Contradiction:
Improvebacterial identification accuracyVSAvoidlabor intensity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The device is designed as a self-contained system where the disposable cartridge automatically performs sequential centrifugation and separation steps without requiring skilled operators to manually manipulate samples through multiple laboratory procedures

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention extracts the complex laboratory culturing process and replaces it with a simplified mechanical separation system that can be operated with minimal training while maintaining identification accuracy

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If sequential centrifugation steps are implemented using multiple chambers and valves, then rapid bacterial concentration is achieved, but device complexity increases

Engineering Contradiction:
Improvesample processing speedVSAvoiddevice structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The device merges multiple separation chambers and centrifugation steps into a single integrated disposable cartridge, achieving rapid bacterial concentration while containing the complexity within a pre-assembled unit that simplifies operation

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention uses disposable cartridges that encapsulate the complex multi-chamber structure, allowing the complex device to be used once and discarded, eliminating the need for cleaning, sterilization, and maintenance of complex components

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates rapid extraction and concentration of bacteria, reducing labor and time required for diagnosis, and minimizing human error, enabling quicker identification of bacterial contaminants in water or food supplies.

Implementation Method 1

The separation/concentration is achieved by sequential centrifugation steps

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Data Source

PatentUS9199250B2Disposable separator/concentrator device and method of use
Publication Date: 2015.12.01 FRAUNHOFER USA INC
  • US9199250B2 patent drawing
  • US9199250B2 patent drawing
  • US9199250B2 patent drawing

AI summary

The present invention relates to methods, devices and systems for separation and concentration of particles from liquid and fluid samples. In some embodiments, the separation/concentration is achieved by sequential centrifugation steps. In particular, one aspect of the invention relates to a separation/concentration device which comprises at least a first chamber (101) and a second chamber (103) connected by a first valve (111), whereby operation of the first valve controls the material transfer from the first chamber to the second chamber. In some embodiments, valve operation can be manually, semi-manually or automatically. Other aspects of the invention relate to single- or multi-chambered separation/concentrator devices, and methods and systems for use. Other aspects of the invention relate to devices for operation of the valves, e.g., semi-manual actuation devices, and automatic inertial activation devices and mechanical actuation devices present in purpose-built centrifuges.