Disposable Helmet Hood Assembly With Airflow Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing personal protective equipment (PPE) for first responders and surgical personnel fails to provide effective isolation from viral and bacterial contamination, particularly during surgical procedures and viral pandemics, and does not adequately address face shield contamination from fluids.

Innovation Solution

Single-use, disposable helmets and hoods with integrated fans and UVC lights, designed to create a separate air space and prevent contamination, featuring collapsible designs and moisture-resistant materials for ease of use and superior protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional PPE is used during surgical procedures, then basic protection is provided, but effective isolation from viral and bacterial contamination is not achieved

Engineering Contradiction:
Improveprotection effectivenessVSAvoidPPE structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The PPE system is divided into separate functional modules: helmet with face shield, hood, and integrated fan system. This segmentation allows each component to perform its specific function effectively while maintaining overall system reliability for viral and bacterial isolation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A fan-mediated air flow system is introduced as an intermediary mechanism between the external environment and the protected space. The fan creates controlled air circulation that actively prevents viral and bacterial contamination, enhancing protection effectiveness beyond passive barriers

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If face shields are used during surgery, then basic fluid protection is provided, but contamination from fluids cannot be effectively prevented

Engineering Contradiction:
Improvefluid contamination protectionVSAvoidvisibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The fan operates continuously during surgical procedures to maintain constant air flow across the face shield surface. This continuous action prevents fluid contamination by directing air flow that repels fluids while simultaneously preventing fogging, ensuring both protection reliability and clear visibility throughout the procedure

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The fan creates a pneumatic barrier using air flow to prevent liquid fluids from contacting the face shield. The controlled air current acts as an invisible protective layer that repels blood and other surgical fluids while maintaining visibility through the shield

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Duration of action of stationary object

If non-disposable PPE is used, then durability is improved, but cross-contamination risk during multiple procedures is not eliminated

Engineering Contradiction:
ImprovePPE service lifeVSAvoidcross-contamination risk
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The helmet, hood, and fan assembly are designed as disposable single-use PPE. After one surgical procedure, the entire assembly is discarded, eliminating any risk of cross-contamination between patients while maintaining protection effectiveness during the duration of each individual procedure

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Volume of stationary object

If compact packaging is used for disposable helmets, then storage efficiency is improved, but device assembly complexity increases

Engineering Contradiction:
Improvepackaging volumeVSAvoidassembly process
Core Design Contradiction:
Volume of stationary objectVSEase of manufacture

Solution Approach 1:

The hood is nested within the helmet structure during packaging, with the fan assembly and other components compactly arranged within the helmet volume. This nesting arrangement minimizes packaging volume for storage and shipping while maintaining ease of assembly during use, as components are pre-positioned for simple attachment

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The helmets and hoods provide complete protection against viral and bacterial contamination, ensuring clear visibility through fog-free face shields and minimizing the risk of cross-contamination during medical procedures.

Implementation Method 1

a fan to move air across a face shield to prevent moisture accumulation

Methodology Applied
Scientific EffectAir flow: Convection

Implementation Method 2

one or more UVC lights to emit ultraviolet C light for disinfection

Methodology Applied
Scientific EffectUVC light emission: Electromagnetic Induction

Data Source

PatentUS12485300B2Single-use, disposable helmets, hoods, and helmet/hood assemblies, and methods of making and using the same
Publication Date: 2025.12.02 ZOYA
  • US12485300B2 patent drawing
  • US12485300B2 patent drawing
  • US12485300B2 patent drawing

AI summary

Hood assemblies with disposable hoods are provided. In one implementation, a single-use, disposable hood includes a hood material sized to extend over a user's head and down to a neck/shoulder region of the user. The hood material includes a face shield opening extending through the hood material, a lower edge extending along a lower periphery of the hood material, and an air inlet hole through the hood material. The hood further includes an air inlet structure surrounding the air inlet hole, the air inlet structure having a base structure shaped as a truncated cone and a base aperture substantially aligned with the air inlet hole. The air inlet structure further includes an extension structure extending outward from the base structure, the extension structure having multiple vertical extensions arranged substantially perpendicular to the base structure and a ring structure attached to opposite ends of the vertical extensions from the base structure.