Disposable Milk Frothing Unit With Hydraulic Plug Connection

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Solution Overview

Problem

Existing milk-frothing apparatuses for coffee and espresso machines are complex to clean, require significant operator effort, and have issues with air control and flexible operation, leading to undesirable downtimes and material inefficiencies.

Innovation Solution

A milk-frothing apparatus with a disposable or recyclable froth-generating unit that uses a combined steam/air nozzle and a hydraulic plug connection for secure fastening, allowing flexible froth generation and easy replacement, along with a milk hose that can be adjusted for flow rate and integrated rinsing capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If an internal milk-frothing apparatus is provided within the machine, then milk froth can be generated internally, but machine parts become contaminated with milk residues requiring complex cleaning

Engineering Contradiction:
Improveinternal milk froth generationVSAvoidcleaning apparatus and processes
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The milk-frothing apparatus is divided into a permanent part (holding means with steam/air supply) and a disposable part (froth-generating unit with mixing chamber). This segmentation allows the disposable part to be easily replaced instead of cleaned, resolving the contradiction between internal froth generation capability and cleaning complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The froth-generating unit is designed as a disposable component that can be easily replaced after use. This eliminates the need for complex cleaning apparatus and processes while maintaining internal milk froth generation capability, as the disposable unit is discarded rather than cleaned.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Ease of operation

If machine parts are designed to be removable for cleaning, then cleaning can be performed externally, but operator effort and machine downtime increase

Engineering Contradiction:
Improveexternal cleaning capabilityVSAvoidmachine downtime
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

Instead of removing and cleaning permanent parts, the invention uses a disposable froth-generating unit that is simply replaced. This eliminates time-consuming cleaning operations and reduces machine downtime while maintaining ease of operation.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The disposable froth-generating unit is extracted from the system after use and replaced with a new one. This extraction approach eliminates the need for cleaning operations entirely, reducing operator effort and machine downtime compared to removable-part cleaning designs.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If air is introduced directly into milk by suction, then froth generation is simple, but separate control of air supply is virtually impossible

Engineering Contradiction:
Improvefroth generation mechanismVSAvoidair supply control
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The steam nozzle and air inlet are merged into a single integrated component on the holding means. This merging allows both steam and air to be supplied together to the disposable froth-generating unit, enabling simple froth generation while maintaining the capability to control air supply through the integrated design.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies the cleaning process, ensures secure and flexible operation, reduces downtime, and optimizes material usage by allowing easy replacement and adjustment of the froth-generating unit, while maintaining efficient froth generation.

Implementation Method 1

a combined steam/air nozzle, which projects outward and is connected to a steam generator and an air pump and through which steam and air are routed together

Methodology Applied
Scientific EffectSteam injection:

Implementation Method 2

the first inlet and the steam/air nozzle are designed and matched to one another such that they form a releasable hydraulic plug connection

Methodology Applied
Scientific EffectFluid mixing:

Implementation Method 3

the first inlet and the steam/air nozzle are designed and matched to one another such that they form a releasable hydraulic plug connection

Methodology Applied
Scientific EffectHydraulic plug connection:

Data Source

PatentUS9380908B2Milk-frothing apparatus, and coffee or espresso machine and automatic beverage vending machine having a milk-frothing apparatus of this kind
Publication Date: 2016.07.05 SCHAERER AG
  • US9380908B2 patent drawing
  • US9380908B2 patent drawing
  • US9380908B2 patent drawing

AI summary

The invention relates to a milk-frothing apparatus, in particular for a coffee or espresso machine, comprising a froth-generating unit (22) which is in the form of a disposable part, which is easy to replace, and has a mixing chamber (40), an outlet (39), which leads to the outside from the mixing chamber (40), for the generated milk froth, and first means (42) through which the froth-generating unit (22) is supplied with steam and air (53), and also second means (43) through which the froth-generating unit (22) is supplied with milk, wherein the froth-generating unit (22) can be connected to a holding means (30) in a detachable manner. The froth-generating unit (22) can be replaced in a simple and reliable manner while at the same time operating in a flexible manner by the first means comprising a first inlet (42) through which steam and air enter the froth-generating unit (22) together, by a combined steam/air nozzle (33), which projects outward and is connected to a steam generator and an air pump and through which steam and air are routed together, being provided on the holding means (30), and by the first inlet (42) and the steam/air nozzle (33) being designed and matched to one another such that they form a detachable hydraulic plug connection.