Dissymmetric N,N-dialkylamides for Single-Cycle Uranium-Plutonium Separation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The PUREX process for processing spent nuclear fuels faces limitations in achieving simplicity, compactness, and safety due to insufficient decontamination factors for uranium and plutonium with respect to certain fission products and transuranium elements, requiring multiple cycles and the use of reducing agents, which generates unstable species and secondary waste.

Innovation Solution

The use of dissymmetric N,N-dialkylamides as extractants to extract and separate uranium(VI) and plutonium(IV) from acid aqueous solutions without the need for reductive stripping of plutonium, allowing for a single-cycle processing method that is free from reductive operations and reduces the formation of problematic degradation products.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If TBP is used as extractant in the PUREX process, then uranium and plutonium can be recovered via liquid-liquid extraction, but the decontamination factors with respect to fission products and transuranium elements are insufficient, requiring multiple cycles

Engineering Contradiction:
Improvedecontamination factorVSAvoidnumber of cycles
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the chemical parameters of the extractant system by replacing TBP with alternative extractants (such as HDEHP, PC88A, or mixed extractant systems) and adjusting their concentrations. This parameter change enables higher decontamination factors in a single cycle, resolving the contradiction between reliability and process complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite extractant systems combining multiple extractants (e.g., HDEHP + PC88A, or TBP + HDEHP) to achieve synergistic effects. This composite approach improves decontamination performance while maintaining single-cycle operation, addressing both the reliability and complexity concerns.

Inventive Principle:
Principle #40Composite materials

2Reliability

If reductive stripping of plutonium is used to partition uranium and plutonium into two aqueous streams, then separation is achieved, but reducing agents in large amounts generate unstable species and secondary waste, impacting safety

Engineering Contradiction:
Improveseparation of uranium and plutoniumVSAvoidunstable species and secondary waste
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts plutonium into an organic phase using selective extractants, then strips it back into an aqueous phase without reduction. This takes out the harmful reduction step entirely, eliminating the generation of unstable species and secondary waste while maintaining effective uranium-plutonium separation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent substitutes the chemical reduction mechanism with a purely physical-chemical extraction-stripping mechanism. By replacing reductive chemistry with solvent extraction and acid-base stripping, the process eliminates harmful byproducts while achieving the same separation objective.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Manufacturing precision

If multiple purification cycles are implemented to achieve decontamination specifications, then product quality is improved, but process complexity and time increase

Engineering Contradiction:
Improveproduct decontamination qualityVSAvoidprocessing time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary decontamination in the first extraction cycle by selecting extractants and conditions that preferentially extract uranium and plutonium while leaving fission products and transuranium elements in the aqueous phase. This preliminary action achieves high decontamination factors upfront, eliminating the need for subsequent purification cycles and reducing overall processing time.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If TBP is used as extractant, then uranium and plutonium extraction is effective, but degradation products impact process performance and require additional operations

Engineering Contradiction:
Improveextraction efficiencyVSAvoiddegradation products
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent employs extractants with higher chemical stability that resist degradation under process conditions. These more stable extractants act as 'disposable' alternatives to TBP, maintaining their effectiveness throughout the process without generating harmful degradation products that would require additional treatment operations.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient extraction and separation of uranium and plutonium with high separation factors, reducing the complexity and safety risks associated with the PUREX process, while minimizing secondary waste and allowing for easier uranium and plutonium stripping, even at ambient temperatures.

Implementation Method 1

The use of dissymmetric N,N-dialkylamides as extractants to extract and separate uranium(VI) and plutonium(IV) from acid aqueous solutions

Methodology Applied
Scientific EffectLiquid-liquid extraction: Liquid-Liquid Extraction

Data Source

PatentUS11578031B2Dissymmetric N,N-dialkylamides used particularly for separating uranium(VI) from plutonium(IV), synthesis thereof and uses of same
Publication Date: 2023.02.14 ORANO RECYCLAGE
  • US11578031B2 patent drawing
  • US11578031B2 patent drawing
  • US11578031B2 patent drawing

AI summary

A dissymmetric RN,N-dialkylamides of formula (I) in which: R1 represents a linear C1 to C4 alkyl, R2 represents a linear C1 to C10 alkyl, and R3 represents a linear or branched C6 to C15 alkyl, where R3 is different from a n-octyl, n-decyl, n-dodecyl, 2-ethylhexyl and 2-ethyloctyl group when R1 represents a n-butyl group and R2 represents an ethyl group. A method for synthesising the N,N-dialkylamides, and uses of same for extracting uranium and/or plutonium from an aqueous acid solution or for fully or partially separating the uranium from the plutonium contained in an aqueous acid solution and a solution resulting from the dissolution of spent nuclear fuel in nitric acid. A method for treating an aqueous solution resulting from the dissolution of spent nuclear fuel in nitric acid, which allows the uranium and the plutonium contained in the solution to be extracted, separated and decontaminated in a single cycle.