Distance Image Measuring Device With Reflection State Switching Member

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing distance image measuring devices using the Time of Flight (ToF) system face challenges in confirming the presence or absence of abnormalities, particularly when the entire field of view is blocked for error detection, which prevents accurate measurement of objects outside the device.

Innovation Solution

A distance image measuring device with a reflection state switching member that allows for both reflection and transmission states, enabling the detection of reference internal reflected light to determine normalcy and allowing the device to measure distances to objects outside by switching between these states, while reducing costs through a smaller design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the field of view is blocked for error detection, then abnormality detection capability is improved, but distance measurement to external objects deteriorates

Engineering Contradiction:
Improveabnormality detection capabilityVSAvoiddistance measurement capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The reflection state switching member dynamically changes between reflection state and transmission state, allowing the system to adapt between abnormality detection mode and normal measurement mode. This dynamic switching resolves the contradiction by making the blocking function temporary and controllable rather than permanent.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs periodic abnormality detection by temporarily switching to reflection state at specific intervals, then returns to transmission state for normal operation. This periodic action allows abnormality detection without continuously blocking the field of view, maintaining both detection capability and measurement capability.

Inventive Principle:
Principle #19Periodic action

2Reliability

If a reflection state switching member is added, then abnormality detection capability is improved, but device complexity increases

Engineering Contradiction:
Improveabnormality detection capabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The reflection state switching member serves multiple functions: it acts as both a beam splitter for abnormality detection and a controllable reflector for normal operation. This multi-functionality reduces the need for separate dedicated components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The reflection state switching member uses the existing projected light as both the measurement light and the reference light for abnormality detection. The system self-services by utilizing its own operational light rather than requiring a separate light source for detection, reducing overall system complexity.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If the reflection state switching member is fixed inside the device, then manufacturing precision is improved, but field of view blocking occurs

Engineering Contradiction:
Improveposition stabilityVSAvoidfield of view availability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

While the reflection state switching member is physically fixed for manufacturing precision, it dynamically controls light reflection through state switching. This allows the fixed component to achieve variable optical effects, maintaining position stability while preventing permanent field of view blocking.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the optical parameters (reflection vs. transmission state) of the fixed reflection state switching member rather than changing its physical position. This parameter change allows the fixed component to control light paths without requiring movement, maintaining manufacturing precision while enabling field of view availability when needed.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables sequential confirmation of abnormality detection without blocking the field of view, ensuring accurate distance measurement to objects and reducing costs by allowing the device to function effectively and efficiently.

Implementation Method 1

measures a distance to an object based on a flight time, which is a time from when a light source projects a projected light to when a reflected light generated by reflection of the projected light from the object is received by an image sensor

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Implementation Method 2

reflected light generated by reflection of the projected light from the object

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

reflection state switching member that is configured to switch between a reflection state in which the projected light is reflected in a direction toward the image sensor and a transmission state in which the projected light is transmitted

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11474250B2Distance image measuring device
Publication Date: 2022.10.18 DENSO WAVE INC
  • US11474250B2 patent drawing
  • US11474250B2 patent drawing
  • US11474250B2 patent drawing

AI summary

A distance image measuring device includes: a light source; an image sensor receiving a reflected light generated by reflection of a projected light from an object; a housing accommodating the light source and the image sensor; a window provided in the housing and through which the projected light and the reflected light pass; a distance calculation section calculating a distance to the object; a reflection state switching member disposed on an optical path of the projected light; and an abnormality determination section determining whether there is an abnormality in a function of detecting the object.