Distance Sensor with Adjustable Focus Imaging and Lens Shift Compensation

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Solution Overview

Problem

Conventional distance sensors used in unmanned vehicles are bulky, expensive, and have limited field of view, making them unsuitable for compact applications, and they often suffer from lens shift and image magnification issues that affect triangulation accuracy.

Innovation Solution

A compact distance sensor that projects multiple beams to form measurement and reference patterns, allowing for simultaneous image capture and lens movement detection, which adjusts distance calculations to compensate for lens movement and improve accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional distance sensors are used for obstacle detection, then distance measurement capability is provided, but the sensors are bulky and have limited field of view

Engineering Contradiction:
Improvesensor sizeVSAvoiddistance measurement accuracy
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

The imaging sensor is divided into multiple regions of interest (ROIs), each assigned to detect specific projection points. This segmentation allows parallel processing of multiple projection points across a wide field of view without requiring a single large sensor, thus reducing overall sensor volume while maintaining measurement precision through distributed detection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from traditional single-point or narrow-field distance measurement to multi-point simultaneous measurement across an expanded field of view. By projecting multiple beams and detecting their reflections across different spatial dimensions, the system achieves both compact size and high measurement precision through dimensional expansion of the detection space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If multiple projection points are activated to expand field of view, then coverage area increases, but system complexity increases

Engineering Contradiction:
Improvefield of viewVSAvoidsystem complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

Multiple projection points and their corresponding detection regions are merged into a unified processing framework. The system combines the projection of multiple beams with simultaneous detection across multiple ROIs, processing all projection points through an integrated algorithm that calculates distances for multiple points in parallel, thereby expanding field of view without proportionally increasing system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The imaging sensor and processing system are designed to handle multiple functions simultaneously: projecting multiple beams, detecting reflections from multiple projection points, capturing images across a wide field of view, and calculating distances for multiple objects. This multi-functionality allows the system to expand field of view while maintaining manageable complexity through unified operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If lens is made movable for focusing and zooming, then imaging flexibility improves, but lens shift and image magnification issues affect triangulation accuracy

Engineering Contradiction:
Improveimaging flexibilityVSAvoidtriangulation accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The system implements feedback mechanisms where the detection of projection point positions and image characteristics provides information about lens state. This feedback allows the system to compensate for lens shift and image magnification effects, maintaining triangulation accuracy despite lens movement. The feedback loop continuously adjusts calculations based on actual observed positions, ensuring precision is preserved while allowing imaging flexibility.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts calculation parameters based on lens position and imaging conditions. By changing the parameters used in triangulation calculations according to the actual lens state and observed image characteristics, the system maintains measurement precision even when lens flexibility is utilized for focusing and zooming operations.

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If multiple projection points are simultaneously activated, then distance measurement capability is enhanced, but processing complexity increases

Engineering Contradiction:
Improvedistance measurement capabilityVSAvoidprocessing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The processing task is segmented by assigning specific regions of interest in the image to detect specific projection points. This segmentation divides the complex task of processing multiple projection points into manageable sub-tasks, where each ROI independently processes its assigned projection points. The segmented approach enhances distance measurement capability through multi-point detection while reducing processing complexity through distributed, parallel processing.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables accurate distance measurement with a wide field of view, reduces manufacturing costs, and enhances the ability to capture clear images of moving objects, addressing the limitations of conventional sensors.

Implementation Method 1

capturing an image of the field of view, wherein the object, the reference pattern, and the measurement pattern are visible in the image

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentEP3552180B1Distance sensor including adjustable focus imaging sensor
Publication Date: 2022.01.26 MAGIK EYE INC
  • EP3552180B1 patent drawingFigure 1A~1B
  • EP3552180B1 patent drawingFigure 2
  • EP3552180B1 patent drawingFigure 3A

AI summary

In one embodiment, a method for calculating a distance to an object includes simultaneously activating a first projection point and a second projection point of a distance sensor to collectively project a reference pattern into a field of view, activating a third projection point of the distance sensor to project a measurement pattern into the field of view, capturing an image of the field of view, wherein the object, the reference pattern, and the measurement pattern are visible in the image, calculating a distance from the distance sensor to the object based on an appearance of the measurement pattern in the image, detecting a movement of a lens of the distance sensor based on an appearance of the reference pattern in the image, and adjusting the distance as calculated based on the movement as detected.