Water Vapor Distillation System with Stirling Engine and Conductivity Control

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Solution Overview

Problem

Conventional water purification methods, such as vapor compression distillation, are hindered by the lack of affordable and reliable power sources and maintenance in developing regions, limiting their effectiveness in producing clean water, especially in decentralized settings.

Innovation Solution

A water vapor distillation system with a controller, conductivity sensors, and a flow meter that regulates the distillation process to ensure efficient operation with reduced power consumption and maintenance, using a Stirling engine for partial power generation and a heat exchanger to enhance efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If vapor compression distillation is used to purify water, then clean water production is achieved, but power consumption and maintenance requirements increase

Engineering Contradiction:
Improveclean water productionVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system segments the distillation process into multiple stages with intermediate heat exchange, allowing efficient use of thermal energy at each stage and reducing overall power requirements while maintaining reliable clean water production

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes operational parameters dynamically, adjusting heating power, condensation rates, and flow rates based on real-time conditions to optimize energy efficiency while ensuring consistent clean water output

Inventive Principle:
Principle #35Parameter changes

2Reliability

If vapor compression distillation is used to purify water, then clean water production is achieved, but maintenance requirements increase

Engineering Contradiction:
Improveclean water productionVSAvoidmaintenance requirements
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The system incorporates automatic monitoring and control mechanisms that detect and respond to operational issues without human intervention, performing self-diagnosis and self-adjustment to reduce maintenance requirements while ensuring reliable clean water production

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Real-time feedback from sensors monitors system performance and automatically adjusts operational parameters to prevent problems before they occur, reducing maintenance needs while maintaining reliable clean water output

Inventive Principle:
Principle #23Feedback

3Reliability

If conventional water purification methods are used, then water treatment is achieved, but adaptability to different water sources is limited

Engineering Contradiction:
Improvewater treatment effectivenessVSAvoidadaptability to different water sources
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system is designed with universal components and adjustable parameters that can handle various water source qualities and contamination types, making it adaptable to different water sources while maintaining effective water treatment

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively produces clean water with reduced energy requirements and minimal maintenance, addressing the challenges of power availability and maintenance in decentralized settings, thereby providing a reliable solution for water purification in developing regions.

Implementation Method 1

the evaporator condenser transforms source fluid into steam

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

a heat exchanger to enhance efficiency

Methodology Applied
Scientific EffectHeat exchanger: Heat Exchanger

Data Source

PatentUS11939237B2Water vapor distillation apparatus, method and systems
Publication Date: 2024.03.26 DEKA PRODUCTS LP
  • US11939237B2 patent drawing
  • US11939237B2 patent drawing
  • US11939237B2 patent drawing

AI summary

A fluid vapor distillation system. The system includes a control system for controlling a fluid vapor distillation apparatus including a blow down controller for controlling a blow down valve, a source flow controller for controlling a source flow valve, and a blow down level sensor in communication with a blow down controller and a source flow controller, the blow down level sensor sends signals related to the blow down level to the blow down controller and the source flow controller indicative of the blow down level, wherein the source flow controller actuates the source flow valve based at least on the blow down level sensor signals, and wherein the blow down controller actuates the blow down valve based at least on the blow down level sensor signals, whereby the blow down level and the source flow level are maintained using the blow down level sensor signals as input.