Water Vapor Distillation System with Stirling Engine and Feedback Control

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Solution Overview

Problem

Conventional water purification methods, such as vapor compression distillation, are hindered by the lack of affordable and reliable power sources and maintenance in developing regions, limiting their effectiveness in producing clean water, especially in decentralized settings.

Innovation Solution

A water vapor distillation system with a controller, conductivity sensors, and a flow meter that regulates the distillation process to ensure efficient operation with reduced power consumption and maintenance, using a Stirling engine for partial power generation and a heat exchanger to enhance efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If vapor compression distillation is used to purify water, then water purification effectiveness is improved, but power consumption and maintenance requirements increase

Engineering Contradiction:
Improvewater purification effectivenessVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system divides the distillation process into multiple stages with separate heating and condensation chambers. The heating chamber evaporates water to produce steam, which then moves to the condensation chamber where it condenses back to liquid form. This segmentation allows for more efficient heat transfer and reduced energy consumption compared to single-stage systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates sensors that monitor water quality parameters and provide feedback to the control system. When the distilled water reaches the desired purity level, the system automatically adjusts or shuts off the heating element, preventing unnecessary energy consumption while maintaining purification effectiveness.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If vapor compression distillation systems are deployed in decentralized settings, then access to clean water is improved, but maintenance availability worsens due to lack of trained operators

Engineering Contradiction:
Improvedecentralized deployment capabilityVSAvoidmaintenance availability
Core Design Contradiction:
Adaptability or versatilityVSEase of repair

Solution Approach 1:

The system is designed with automatic operation capabilities where sensors monitor water levels, heating temperature, and distillation progress. The control system automatically manages the entire distillation process without requiring user intervention, making it suitable for decentralized locations with limited technical expertise.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces complex mechanical compression mechanisms with a simpler thermal distillation approach using a heating element and natural condensation. This substitution reduces the number of moving parts and mechanical components that require specialized maintenance, thereby improving ease of repair in remote locations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If conventional water purification techniques are used, then water treatment capability is improved, but adaptability to various water quality variations worsens

Engineering Contradiction:
Improvewater treatment capabilityVSAvoidadaptability to water quality variations
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The system continuously monitors water quality parameters such as conductivity and adjusts the distillation process accordingly. By changing operational parameters like heating temperature and duration based on real-time water quality data, the system maintains effective purification across varying input water conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The distillation system is designed to handle multiple types of contaminants through the phase change process. The evaporation and condensation mechanism effectively removes bacteria, viruses, organics, heavy metals, and other contaminants regardless of the specific composition of the input water, making the system universally applicable to various water quality scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively produces clean water with reduced energy requirements and minimal maintenance, addressing the challenges of power availability and maintenance in decentralized settings, thereby improving access to safe drinking water.

Implementation Method 1

a heat exchanger fluidly connected to the source fluid input and a product fluid output

Methodology Applied
Scientific EffectHeat exchanger: Heat Exchanger

Implementation Method 2

the evaporator condenser transforms source fluid into steam

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

transforms compressed steam into product fluid

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

the regenerative blower compresses steam

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS20240254010A1Water Vapor Distillation Apparatus, Method and System
Publication Date: 2024.08.01 DEKA PRODUCTS LP
  • US20240254010A1 patent drawing
  • US20240254010A1 patent drawing
  • US20240254010A1 patent drawing

AI summary

A fluid vapor distillation system. The system includes a control system for controlling a fluid vapor distillation apparatus including a blow down controller for controlling a blow down valve, a source flow controller for controlling a source flow valve, and a blow down level sensor in communication with a blow down controller and a source flow controller, the blow down level sensor sends signals related to the blow down level to the blow down controller and the source flow controller indicative of the blow down level, wherein the source flow controller actuates the source flow valve based at least on the blow down level sensor signals, and wherein the blow down controller actuates the blow down valve based at least on the blow down level sensor signals, whereby the blow down level and the source flow level are maintained using the blow down level sensor signals as input.