Distributed Acoustic Sensing with Fiber Bragg Gratings

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current downhole exploration and geologic resource recovery methods lack effective monitoring and measurement techniques to detect and localize high-frequency acoustic signals from machinery and fluid flow, which can indicate equipment failure or changes in borehole conditions.

Innovation Solution

A distributed acoustic sensor system using an optical fiber with point reflectors or fiber Bragg gratings, coupled with a tunable laser and surface processing, to measure and process interferometer signals, allowing for the detection and localization of vibrations and fluid flow by isolating and analyzing phase modulation components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Difficulty of detecting and measuring

If distributed acoustic sensing is implemented using optical fiber with point reflectors, then the ability to detect and localize high-frequency acoustic signals is improved, but the device complexity increases

Engineering Contradiction:
Improvedetection and localization of acoustic signalsVSAvoidsystem complexity
Core Design Contradiction:
Difficulty of detecting and measuringVSDevice complexity

Solution Approach 1:

The optical fiber is divided into multiple segments with point reflectors at specific locations, creating distributed sensing zones along the fiber length. This segmentation allows localized acoustic signal detection at different positions while using a single continuous fiber system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Point reflectors serve as intermediary elements that enhance acoustic signal interaction with the optical fiber. These reflectors create localized interference patterns that amplify acoustic signal effects, making detection more sensitive without requiring complex sensor arrays.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If fiber Bragg gratings are used for acoustic sensing, then measurement precision is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveacoustic signal measurement precisionVSAvoidgrating fabrication precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

Fiber Bragg gratings utilize periodic modulation of the fiber core refractive index to create wavelength-specific reflection. This periodic structure provides precise acoustic signal filtering and measurement capabilities through its regular pattern, which can be manufactured using standardized photolithographic processes.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The Bragg wavelength of the gratings can be tuned by changing the grating period or refractive index modulation depth. This parameter adjustability allows optimization of the sensing system for different acoustic frequency ranges without requiring complete redesign of the manufacturing process.

Inventive Principle:
Principle #35Parameter changes

3Loss of information

If interferometer signals are processed to isolate phase modulation components, then information about borehole conditions is improved, but processing time increases

Engineering Contradiction:
Improveinformation retention about borehole conditionsVSAvoidsignal processing time
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The optical fiber system is pre-configured with point reflectors and Bragg gratings at known positions before deployment. This preliminary arrangement allows the system to be ready for immediate acoustic signal detection and localization without requiring complex post-deployment calibration or positioning procedures.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Traditional mechanical signal processing methods are replaced with optical domain processing. Phase modulation information is extracted directly from the optical interferometer signals using optical signal processing techniques, which can be performed more rapidly than mechanical or electronic signal conditioning methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time monitoring and localization of machinery vibrations and fluid flow, enabling early detection of potential failures and optimizing resource recovery operations by providing valuable insights into borehole conditions.

Implementation Method 1

measure and process interferometer signals

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 2

isolating and analyzing phase modulation components

Methodology Applied
Scientific EffectPhase modulation: Phase Modulation

Implementation Method 3

optical fiber with point reflectors or fiber Bragg gratings

Methodology Applied
Scientific EffectFiber Bragg grating: Bragg Diffraction

Data Source

PatentEP2925962B1Distributed downhole acousting sensing
Publication Date: 2022.04.20 BAKER HUGHES CO
  • EP2925962B1 patent drawingFigure 1
  • EP2925962B1 patent drawingFigure 2~3
  • EP2925962B1 patent drawingFigure 4~5

AI summary

A method and system to perform distributed downhole acoustic sensing in a borehole are described. The system includes an optical fiber comprising at least one reflector, and a tunable laser configured to perform a transmission of a range of wavelengths through the optical fiber. The system also includes a receiver configured to receive an interferometer signal resulting from the transmission, and a processor configured to determine a component of the interferometer signal.