Distributed Acoustic Sensor for Downhole Fluid Flow Monitoring

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Solution Overview

Problem

Downhole assemblies face challenges in accurately monitoring fluid flow rates due to varying permeability, physical obstructions, and different fluid flow characteristics along the assembly, particularly at perforations, which affect the efficiency of well stimulation and production operations.

Innovation Solution

A distributed acoustic sensor system is deployed along the downhole assembly to measure acoustics at multiple locations, allowing for the calculation of fluid flow rates by filtering out noise and isolating acoustic signals from perforations, enabling real-time monitoring and control of fluid flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a distributed acoustic sensor system is deployed to measure acoustics at multiple locations, then measurement precision of fluid flow rate is improved, but device complexity increases

Engineering Contradiction:
Improvefluid flow rate measurement precisionVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The downhole assembly is divided into multiple monitoring locations along its length, with acoustic sensors distributed at each location. This segmentation allows independent measurement of fluid flow characteristics at each perforation zone, enabling precise localization of flow rates and identification of specific areas requiring intervention.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The acoustic sensor system serves multiple functions: measuring fluid flow rates, identifying high and low permeability areas, detecting physical obstructions, and monitoring well stimulation effectiveness. This multi-functionality reduces the need for separate monitoring systems while maintaining measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If acoustic signals are filtered and processed to isolate perforation signals, then measurement precision is improved, but loss of time in signal processing increases

Engineering Contradiction:
Improvefluid flow rate measurement precisionVSAvoidsignal processing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

Acoustic signals are filtered and processed in real-time as they are received from the distributed sensors. The system preliminarily separates perforation signals from background noise through frequency analysis and pattern recognition, enabling rapid identification of fluid flow characteristics without requiring extensive post-processing time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Traditional mechanical flow measurement devices are replaced with acoustic sensing and signal processing systems. The use of electronic filtering, Fourier transform analysis, and digital signal processing algorithms enables precise measurement without mechanical moving parts, reducing maintenance requirements and improving measurement accuracy while maintaining real-time processing capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides accurate and real-time fluid flow rate measurements, enabling effective well stimulation and production operations by identifying areas of high or low permeability, detecting over-stimulation, and optimizing fluid distribution, thereby improving the efficiency and effectiveness of wellbore operations.

Implementation Method 1

measuring acoustics at a plurality of locations along a downhole assembly in a borehole

Methodology Applied
Scientific EffectAcoustic emission: Acoustic Emission

Data Source

PatentUS9670759B2Monitoring fluid flow in a downhole assembly
Publication Date: 2017.06.06 BAKER HUGHES CO
  • US9670759B2 patent drawing
  • US9670759B2 patent drawing
  • US9670759B2 patent drawing

AI summary

A method of monitoring fluid flow in a borehole includes measuring acoustics at a plurality of locations along a downhole assembly in a borehole and calculating a fluid flow rate at the plurality of locations along the downhole assembly based on measuring the acoustics at the plurality of locations.