Distributed Control for Cascade Power Converters

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Cascade power electronic converters rely on centralized control, which fails if the central controller malfunctions, leading to low reliability and inability to continue operation.

Innovation Solution

A fully distributed control system is implemented, where each power converter has a corresponding controller with a common-mode voltage loop and current loop, generating control signals to modulate the first side voltage without a centralized controller, allowing operation even if some controllers fail.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If centralized control is adopted, then control coordination is achieved, but system reliability deteriorates due to single point of failure

Engineering Contradiction:
Improvesystem reliabilityVSAvoidcontrol structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the centralized control function into N distributed controllers, each managing one power converter unit. This segmentation eliminates the single point of failure in centralized control while maintaining coordination through inter-controller communication, directly resolving the contradiction between reliability and complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces communication mechanisms as intermediaries between distributed controllers to coordinate control actions. This allows multiple independent controllers to work together as a unified system without requiring a central coordinator, improving reliability while managing complexity through standardized communication protocols

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If centralized controller is used, then overall system control is achieved, but operational continuity worsens when controller fails

Engineering Contradiction:
Improveoperational continuityVSAvoidcontrol management ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

By segmenting the control function across N independent controllers, the patent ensures that failure of one controller does not halt the entire system. Each controller manages its local power converter autonomously, maintaining operational continuity while simplifying control management through distributed decision-making

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the control architecture parameter from centralized to distributed, fundamentally altering how control decisions are made. This parameter change enables the system to maintain operation during controller failures while adapting control management to a more resilient distributed model

Inventive Principle:
Principle #35Parameter changes

3Reliability

If fully distributed control is implemented, then reliability improves, but control coordination difficulty increases

Engineering Contradiction:
Improvesystem reliabilityVSAvoidcontrol coordination difficulty
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent implements feedback mechanisms where controllers exchange information about system state and control actions. This feedback enables automatic coordination without centralized management, maintaining reliability while reducing the subjective difficulty of coordination through algorithmic decision-making based on real-time information

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Communication protocols serve as intermediaries that automatically coordinate between distributed controllers. This intermediary layer handles the complexity of coordination transparently, allowing controllers to operate independently while maintaining system-wide coherence without increasing operational difficulty

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11496038B2Conversion system and control method
Publication Date: 2022.11.08 DELTA ELECTRONICS (SHANGHAI) CO LTD
  • US11496038B2 patent drawing
  • US11496038B2 patent drawing
  • US11496038B2 patent drawing

AI summary

The present application provides a conversion system and a control method, including N power converters and N controllers, where each power converter includes a first side and a second side, the first sides of the N power converters are electrically coupled in series, and currents flowing through the first sides of the N power converters are the same, the N controllers correspond to the N power converters one to one. Each controller contains a common-mode voltage loop and a current loop. The common-mode voltage loop is configured to receive a voltage reference signal and a voltage feedback signal, and output a given signal. The current loop is configured to receive the given signal, a current reference signal, and a first side current of a corresponding power converter, and output a common-mode control signal to modulate a first side voltage of the corresponding power converter.