Distributed DC Power System for Mismatched Solar Panel Arrays

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Solution Overview

Problem

Conventional solar panel arrays face inefficiencies due to mismatched solar panels, which lead to suboptimal power output and increased costs, as they require precise matching and installation conditions to achieve maximum power points, and are prone to hot spots and low power utilization.

Innovation Solution

A distributed power system with multiple DC batteries and power converters, each with a control loop to set voltage or current, allowing for serial and parallel connections of mismatched solar panels, enabling independent maximum power point tracking for each panel and reducing conduction losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If solar panels are connected in series to achieve required operating voltage, then voltage requirement is met, but current capability is insufficient

Engineering Contradiction:
ImprovevoltageVSAvoidcurrent
Core Design Contradiction:
Stress or pressureVSPower

Solution Approach 1:

The system divides the solar panel array into multiple independent strings, each with its own power converter. This segmentation allows each string to operate independently at its optimal current level while contributing to the total system voltage, resolving the contradiction between voltage requirements and current capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a new dimensional approach by adding independent power converters for each string, transforming the system from a single-dimensional series connection to a multi-dimensional architecture where voltage and current can be independently optimized across different strings.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If multiple strings are connected in parallel to provide required current, then current requirement is met, but system complexity increases

Engineering Contradiction:
ImprovecurrentVSAvoidsystem complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

Each string is equipped with its own dedicated power converter, creating modular independent units. This segmentation simplifies the overall system architecture by allowing each module to be designed, installed, and maintained independently, reducing the complexity burden of parallel connections.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by giving each string its own power converter with independent control capabilities. This allows each local unit to be optimized for its specific conditions while contributing to the overall system, making the complex parallel configuration more manageable.

Inventive Principle:
Principle #3Local quality

3Productivity

If solar panels are precisely matched and installed under specific conditions to achieve maximum power points, then power output efficiency is improved, but installation requirements and costs increase

Engineering Contradiction:
Improvepower output efficiencyVSAvoidinstallation requirements
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The power converters perform automatic maximum power point tracking (MPPT) for each string independently, allowing the system to self-optimize its performance without requiring precise manual matching of panels or complex installation conditions. The system serves itself by continuously adapting to varying conditions.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent dynamically changes operating parameters through independent power converter control, allowing each string to operate at its optimal power point regardless of panel variations or installation conditions. This eliminates the need for precise initial matching by enabling continuous parameter optimization.

Inventive Principle:
Principle #35Parameter changes

4Power

If conventional series-parallel connections are used for solar panels, then voltage and current requirements are met, but mismatched panels cause hot spots and reduced power utilization

Engineering Contradiction:
Improvevoltage and currentVSAvoidhot spots and power utilization
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

By dividing the system into independently controlled strings with dedicated power converters, the patent isolates mismatched panels to their respective strings. This prevents mismatch-induced hot spots from affecting the entire array, as each string operates independently at its optimal current level.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality control by enabling independent maximum power point tracking for each string. This allows each local unit to optimize its power extraction based on its specific panel characteristics, preventing the propagation of mismatch effects across the entire system and reducing hot spot formation.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11735910B2Distributed power system using direct current power sources
Publication Date: 2023.08.22 SOLAREDGE TECH LTD
  • US11735910B2 patent drawing
  • US11735910B2 patent drawing
  • US11735910B2 patent drawing

AI summary

A distributed power system including multiple (DC) batteries each DC battery with positive and negative poles. Multiple power converters are coupled respectively to the DC batteries. Each power converter includes a first terminal, a second terminal, a third terminal and a fourth terminal. The first terminal is adapted for coupling to the positive pole. The second terminal is adapted for coupling to the negative pole. The power converter includes: (i) a control loop adapted for setting the voltage between or current through the first and second terminals, and (ii) a power conversion portion adapted to selectively either: convert power from said first and second terminals to said third and fourth terminals to discharge the battery connected thereto, or to convert power from the third and fourth terminals to the first and second terminals to charge the battery connected thereto. Each of the power converters is adapted for serial connection to at least one other power converter by connecting respectively the third and fourth terminals, thereby forming a serial string. A power controller is adapted for coupling to the serial string. The power controller includes a control part adapted to maintain current through or voltage across the serial string at a predetermined value.