Distributed Digital LDO Regulator for EM-Safe Light-Load Control

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Solution Overview

Problem

Digital low-dropout (DLDO) voltage regulators face challenges in regulating output voltage under varying load currents and dropout levels while maintaining low ripple, high current and power efficiencies, and avoiding fin self-heating (FiSH) and electro-migration (EM) risks, especially under light-load conditions and high dropout scenarios, where traditional DLDO designs often require excessive top metal resources and are difficult to integrate into digital design flows.

Innovation Solution

A distributed DLDO design with primary and secondary power gates, fine-grain clock gating, and a tunable replica circuit with a single time-to-digital converter for both fine-grain and coarse-grain control, using under-drive voltage to reduce EM and FiSH risks, and dynamically adjusting power gate strength to manage load conditions and voltage droops.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional DLDO designs use a single power gate to regulate output voltage, then the device complexity is reduced, but the reliability decreases due to excessive current density causing EM and FiSH risks

Engineering Contradiction:
Improvepower gate reliabilityVSAvoidpower gate structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides a single power gate into multiple power gates (first power gate and second power gate) that operate in parallel. This segmentation distributes the current load across multiple devices, reducing current density and eliminating EM and FiSH risks while maintaining voltage regulation functionality.

Inventive Principle:
Principle #1Segmentation

2Reliability

If DLDO regulators use more metal resources to handle high current densities, then the reliability improves, but the area occupied increases

Engineering Contradiction:
Improvecurrent handling capabilityVSAvoidmetal resource usage
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

By segmenting the power gate into multiple parallel devices, the current handling capability is distributed across several smaller current paths rather than requiring a single high-capacity metal structure, reducing overall metal resource usage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different characteristics to different power gates - the first power gate operates in linear mode for fine-grain control while the second power gate operates in saturated mode for coarse-grain control, optimizing local performance and resource utilization.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If DLDO designs use coarse-grain control only, then the device complexity is reduced, but the measurement precision of voltage regulation decreases

Engineering Contradiction:
Improvevoltage regulation precisionVSAvoidcontrol mechanism
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The control mechanism is segmented into two independent control loops: a fine-grain control loop for precise voltage regulation and a coarse-grain control loop for broader voltage adjustments. This segmentation enables high precision voltage regulation while keeping each control loop relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically switches between fine-grain and coarse-grain control modes based on operating conditions, allowing the regulator to achieve high precision when needed while maintaining simplicity under less demanding conditions.

Inventive Principle:
Principle #15Dynamics

4Use of energy by moving object

If DLDO regulators operate at light load conditions, then the power efficiency improves, but the reliability worsens due to excessive current density in fewer active power gates

Engineering Contradiction:
Improvepower efficiencyVSAvoidcurrent density management
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system dynamically adjusts which power gates are active based on load conditions. At light loads, the control logic ensures that sufficient power gates remain active to maintain acceptable current density, preventing EM and FiSH risks while preserving power efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The dual control loops provide continuous feedback about operating conditions, allowing the system to monitor and adjust power gate activation to maintain safe current density levels even at light loads, ensuring reliability without sacrificing efficiency.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10908673B2Reliable digital low dropout voltage regulator
Publication Date: 2021.02.02 INTEL CORP
  • US10908673B2 patent drawing
  • US10908673B2 patent drawing
  • US10908673B2 patent drawing

AI summary

An apparatus is provided which comprises: a first device coupled to a first power supply rail; a second device coupled in series with the first device, wherein the second device is coupled to a second power supply rail; and a third device coupled to the first and second power supply rails, wherein the first device is controllable by a first input, wherein the second device is controllable by a second input, wherein the third device is controllable by a third input, and wherein the first input is an analog bias between a high power supply level and a ground supply level.