Distributed I/O Control System Bandwidth Management

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Solution Overview

Problem

In distributed I/O control systems, the increasing number of I/O devices connected to ECUs leads to a surge in dedicated signal lines, causing communication bottlenecks and real-time performance issues, especially when multiple ECUs need to exchange data, as existing methods fail to efficiently manage communication cycles and bandwidth.

Innovation Solution

A distributed I/O control system that uses shared memory between slave and master stations, with a cycle table defining communication cycles and group information, an input request transmitter, a data selector, a compressor, and a reproducer to manage data transmission and compression, ensuring real-time data reporting and reduced bandwidth usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If input data is transmitted from slave station to master station every time input data changes, then real-time data reporting is ensured, but communication band usage increases excessively

Engineering Contradiction:
Improvereal-time data reportingVSAvoidcommunication band usage
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent segments data into groups based on communication cycles and uses group information to control transmission. Instead of transmitting all input data continuously, the system divides data into groups and transmits only when necessary, reducing communication band usage while maintaining real-time reporting capability for critical data.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic transmission control where data is transmitted at predetermined communication cycles rather than continuously. The master station controls transmission timing based on group information, allowing real-time data reporting at appropriate intervals while suppressing unnecessary communication band usage during non-critical periods.

Inventive Principle:
Principle #19Periodic action

2Adaptability or versatility

If slave station is specified according to communication cycle, then communication cycles of I/O devices are handled, but sufficient communication band cannot be ensured for other devices

Engineering Contradiction:
Improvecommunication cycle handlingVSAvoidcommunication band availability
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent applies local quality control by handling different groups of I/O devices with different communication cycles independently. Each group has its own transmission timing controlled by the master station, allowing tailored communication cycles for different devices while ensuring sufficient communication band availability for all devices through coordinated group management.

Inventive Principle:
Principle #3Local quality

3Device complexity

If multiplex transmission lines are used to connect multiple ECUs, then number of dedicated signal lines is reduced, but communication band for real-time data exchange is insufficient

Engineering Contradiction:
Improvenumber of signal linesVSAvoidreal-time communication speed
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The patent segments communication into different groups with different priority levels. Critical real-time data exchange between ECUs is handled through prioritized transmission slots, while less time-sensitive I/O data is transmitted in separate cycles. This segmentation allows real-time communication speed requirements to be met while using multiplex transmission lines to reduce overall system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic transmission control where the master station allocates transmission time slots to different groups of slave stations based on their communication cycle requirements. This ensures that real-time data exchange between ECUs occurs at appropriate intervals while maintaining system simplicity through multiplexed transmission lines.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS9720857B2Distributed I/O control system, distributed I/O control method, and master station and slave station for distributed I/O control system
Publication Date: 2017.08.01 MITSUBISHI ELECTRIC MOBILITY CORP
  • US9720857B2 patent drawing
  • US9720857B2 patent drawing
  • US9720857B2 patent drawing

AI summary

In a distributed I/O control system updating data through a network between a shared memory of a slave station performing input/output of data with plural input or output devices and a shared memory of the master station corresponding to the slave station's shared memory, the master station sets group information with respect to the input or output devices, and outputs, according to a cycle table, an input request frame specifying the shared memory in the slave station and the group information, and the slave station performs input/output of data with plural input or output devices, and determines whether an input request content specified by an input request frame from the master station is all information in the shared memory in the slave station, or information corresponding to the group information, to thereby transmit output data according to the input request content.