Distributed Low Voltage Power System With Segmented PDM Modules

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Solution Overview

Problem

Existing low voltage power distribution systems are not safe under current standards and regulations, as they often require licensed electrical professionals for installation and can pose risks of fire and electrical shock, and existing technologies cannot logically combine to achieve distributed low voltage power systems without altering the entire architecture of the system.

Innovation Solution

A distributed low voltage power system that includes a power source generating line voltage power, a power distribution module (PDM) with multiple output channels for low-voltage (LV) signal generation and communication links to point-of-load (POL) control devices, which provide power regulation to LV devices without the need for individual POL control modules for each device, allowing for safe and efficient power distribution and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional low voltage power distribution systems are used, then power can be delivered to devices, but the systems are not safe under current standards and pose risks of fire and electrical shock

Engineering Contradiction:
ImprovesafetyVSAvoidfire and electrical shock risks
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system segments power distribution into multiple independent PDM modules, each capable of operating autonomously. This segmentation allows the system to meet safety standards by isolating fault domains and enabling Class 2 circuit compliance, thereby reducing fire and electrical shock risks while maintaining reliable power delivery.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces communication links as intermediaries between PDM modules and POL control devices. These communication links enable intelligent power management and monitoring, allowing the system to dynamically adjust power delivery to meet safety standards while preventing harmful effects through real-time control.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If traditional power distribution systems are used, then power delivery is achieved, but licensed electrical professionals are required for installation and maintenance costs are high

Engineering Contradiction:
Improveinstallation easeVSAvoidsystem architecture complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The PDM modules are designed with integrated power conversion and communication capabilities, enabling them to self-configure and self-manage power distribution. This self-service capability eliminates the need for licensed electrical professionals during installation and maintenance, reducing operational complexity despite the advanced functionality.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent creates universal PDM modules that can serve multiple functions: power conversion, communication hosting, and intelligent power management. This multi-functionality reduces the need for separate specialized components, simplifying installation while maintaining sophisticated power distribution capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Extent of automation

If individual POL control modules are used for each device, then precise power control is achieved, but system complexity and cost increase

Engineering Contradiction:
Improvepower control precisionVSAvoidnumber of control modules
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent merges the POL control functionality into the PDM modules themselves, eliminating the need for separate individual control modules at each device. This consolidation maintains precise power control through the communication links while significantly reducing system complexity and the total number of control components required.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables safe, efficient, and cost-effective power distribution and control, reducing the need for licensed electricians, lowering maintenance costs, and improving system flexibility and safety, while complying with standards like NEC Class 2 and IEC safety extra-low voltage (SELV) regulations.

Implementation Method 1

the power transfer device generates a first low-voltage (LV) signal from the input power

Methodology Applied
Scientific EffectElectromagnetic transformation: Electromagnetic Induction

Data Source

PatentUS10455654B1Distributed low voltage power systems
Publication Date: 2019.10.22 COOPER TECH CO
  • US10455654B1 patent drawing
  • US10455654B1 patent drawing
  • US10455654B1 patent drawing

AI summary

A distributed low voltage power system is disclosed herein. The system can include a power source generating line voltage power, and a line voltage cable having a first end and a second end, where the line voltage end is coupled to the power source. The system can also include a power distribution module (PDM) having a power transfer device and an output channel. The system can further include a communication link coupled to the output channel of the PDM. The system can also include a point-of-load (POL) control device coupled to the output channel of the PDM using the communication link, where the POL control device generates a distributed LV signal using a LV signal received from the PDM. The system can further include at least one LV device coupled to the point-of-load control device, where the distributed LV signal provides power regulation to the at least one LV device.