Distributed MPPT for Solar Strings Under Shading and Panel Mismatch

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Solution Overview

Problem

Conventional solar inverter systems face inefficiencies due to shading, panel mismatch, and environmental conditions, leading to reduced power output and increased heat dissipation, as they treat entire arrays as a single entity and rely on averaging algorithms that favor the weakest link.

Innovation Solution

Distributed Maximum Power Point Tracking (DMPPT) systems and modules are integrated into or retrofitted for each solar panel, providing panel-level control, monitoring, and flexible operation, allowing for enhanced power harvesting and efficiency by boosting voltage and reducing heat dissipation through self-discovery and self-healing functions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional MPPT algorithms treat entire PV arrays as a single entity with averaging, then system complexity is reduced, but power harvesting efficiency deteriorates due to favoring the weakest link

Engineering Contradiction:
Improvesystem complexityVSAvoidpower harvesting efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent divides the PV array into multiple independent strings, each equipped with its own MPPT controller. This segmentation allows each string to operate independently at its maximum power point, preventing the weakest link from limiting overall system performance. The controller allocates current from each string independently, maximizing total power harvesting while maintaining manageable system complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If PV panels are connected in long series strings to increase voltage, then interface compatibility with higher power systems is improved, but reliability deteriorates when a single cell is shaded or obscured

Engineering Contradiction:
Improveinterface compatibilityVSAvoidsystem reliability under shading
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent segments the PV array into multiple parallel strings rather than using one long series connection. This segmentation isolates shading effects to individual strings, preventing a single shaded cell from affecting the entire array. Each string maintains its own MPPT controller that can independently manage current flow, ensuring that shaded strings do not compromise the reliability or performance of unshaded strings.

Inventive Principle:
Principle #1Segmentation

3Productivity

If distributed DMPPT modules are integrated into each solar panel, then power harvesting efficiency is improved by addressing panel mismatches, but device complexity increases

Engineering Contradiction:
Improvepower harvesting efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements distributed MPPT controllers at the string level rather than requiring individual panel-level control. This segmentation strategy achieves most of the power optimization benefits by treating each string as an independent unit, significantly reducing the number of controllers needed compared to full panel-level distribution. The modular string-level approach balances power harvesting efficiency with acceptable device complexity.

Inventive Principle:
Principle #1Segmentation

4Ease of operation

If conventional inverters average all PV panels together, then ease of operation is improved, but loss of energy increases due to preference towards the weakest link

Engineering Contradiction:
Improveease of operationVSAvoidenergy loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent segments the PV array into multiple independent strings, each with its own MPPT controller that manages current allocation independently. This segmentation prevents the weakest link from dragging down overall system performance, as each string operates at its own maximum power point. The inverter receives optimized current from each string separately, minimizing energy losses while maintaining ease of operation through automated string-level control.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

DMPPT systems increase power production and efficiency by addressing panel mismatches and shading issues, enabling longer operation times and improved energy harvesting, even under varying environmental conditions, while allowing for mixed panel orientations and sizes without de-rating the system.

Implementation Method 1

Energy from the Sun is converted to electrical energy via the photoelectric effect using many photovoltaic cells in a photovoltaic (PV) panel.

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS11967654B2Distributed maximum power point tracking system, structure and process
Publication Date: 2024.04.23 SOLAREDGE TECH LTD
  • US11967654B2 patent drawing
  • US11967654B2 patent drawing
  • US11967654B2 patent drawing

AI summary

Distributed maximum power point tracking systems, structures, and processes are provided for power generation structures, such as for but not limited to a solar panel arrays. In an exemplary solar panel string structure, distributed maximum power point tracking (DMPPT) modules are provided, such as integrated into or retrofitted for each solar panel. The DMPPT modules provide panel level control for startup, operation, monitoring, and shutdown, and further provide flexible design and operation for strings of multiple panels. The strings are typically linked in parallel to a combiner box, and then toward and enhanced inverter module, which is typically connected to a power grid. Enhanced inverters are controllable either locally or remotely, wherein system status is readily determined, and operation of one or more sections of the system are readily controlled. The system provides increased operation time, and increased power production and efficiency, over a wide range of operating conditions.