Distributed Manufacturing Object Model for Localized Production Control
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Solution Overview
Problem
The centralized manufacturing model is inefficient and costly, vulnerable to disruptions, and lacks local economic benefits, leading to high product costs and delayed service responses due to centralized control and supply chain complexities.
Innovation Solution
A decentralized manufacturing and assembly system utilizing IoT devices, quality sensors, video systems, 3D printing, SaaS platforms, AI, and ML to enable franchisee-based production across multiple locations, allowing for localized production and real-time quality control, reducing the need for centralized infrastructure and improving supply chain efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If centralized manufacturing model is used, then operational control and quality management are centralized, but production costs increase and service response time delays
Solution Approach 1:
The patent divides the centralized manufacturing system into distributed franchise facilities that operate independently across multiple locations. Each facility maintains local production capabilities while adhering to centralized quality standards, enabling faster local service response while preserving quality control through the franchise model and digital object model enforcement.
2Reliability
If centralized manufacturing infrastructure is maintained, then operational control is preserved, but investment capital requirements increase
Solution Approach 1:
The patent creates digital copies of the manufacturing object model that can be instantiated at multiple franchise facilities without requiring proportional investment in physical infrastructure. The digital object model serves as a replicable template that maintains operational control while reducing capital requirements through virtualization and standardization.
3Device complexity
If centralized supply chain distribution is used, then supply chain management is simplified, but delivery times to remote markets increase
Solution Approach 1:
The patent enables local production at distributed franchise facilities, allowing products to be manufactured close to end customers. This localizes the supply chain, reducing delivery times to remote markets while maintaining simplified management through the standardized franchise model and digital object model that ensures consistency across all locations.
4Ease of operation
If centralized manufacturing locations are used, then facility management is concentrated, but local economic benefits are reduced
Solution Approach 1:
The patent segments the centralized facility into multiple distributed franchise locations that can be owned and operated locally. This segmentation creates local economic opportunities and jobs while maintaining ease of operation through the standardized franchise model, digital object model, and centralized support infrastructure that simplifies management across all locations.
Data Source
AI summary
A computer aided process for creation of a manufacturing facility, for production of a user-selected product, relies on a set of functional modules for specification of the facility's floorspace requirements, manufacturing equipment, and equipment layout to allow optimization of the facility for a production capacity specified by the user.