Distributed PV Converter MPPT for Mixed Module Technologies

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Solution Overview

Problem

Traditional PV power plant designs using central inverter architectures are limited to modules with identical electrical characteristics, leading to mismatch losses and reduced energy yield due to the inability to efficiently handle PV modules with different electrical characteristics under varying operating conditions.

Innovation Solution

The implementation of a distributed DC-DC/DC-AC converter system with maximum power point trackers or controllers at the module or string level, allowing for the coexistence of PV modules with different maximum power points, along with an optimization processor to estimate the optimal allocation of PV module technologies to minimize system cost and levelized cost of electricity (LCOE).

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If modules with identical electrical characteristics are used in a central inverter architecture, then mismatch losses are avoided and maximum power output is achieved, but system cost increases and energy yield is reduced due to inability to utilize diverse PV module technologies

Engineering Contradiction:
Improvemismatch lossesVSAvoidenergy yield
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent divides the PV power plant into multiple independent strings, each containing modules of the same technology type. This segmentation allows each string to be optimized independently with dedicated DC-DC converters, enabling the system to utilize diverse PV module technologies while avoiding mismatch losses within each string.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements a universal platform architecture that can accommodate multiple PV module technologies (crystalline silicon, thin-film, organic, etc.) within the same power plant. The DC-DC converters are designed to work with different module types, providing multi-functionality that enables diverse technology integration without compromising system performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If a single PV module technology is used throughout the system, then system design is simplified and compatibility is ensured, but system cost increases and levelized cost of electricity (LCOE) is elevated

Engineering Contradiction:
Improvesystem design complexityVSAvoidcost efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system segments PV modules by technology type into separate strings, each managed by its own DC-DC converter. This segmentation maintains design simplicity within each string while enabling cost optimization across the entire system by selecting the most cost-effective technology for each application.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the parameter of module diversity by allowing different electrical characteristics (maximum power points) across different strings. The DC-DC converters adapt to these parameter changes, enabling the system to use diverse module technologies that reduce cost while maintaining operational simplicity through standardized conversion architecture.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If PV modules with different maximum power points are integrated, then system cost is reduced and LCOE is minimized, but mismatch losses occur and power output decreases without proper tracking mechanisms

Engineering Contradiction:
Improvecost reductionVSAvoidpower output loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent implements maximum power point tracking (MPPT) in each DC-DC converter that continuously monitors and adjusts the operating point of connected PV modules. This feedback mechanism ensures that each string operates at its optimal power point regardless of module type or environmental conditions, preventing power loss while enabling diverse technology integration.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The DC-DC converters provide dynamic adaptation to different PV module characteristics by adjusting their conversion parameters in real-time. This dynamic capability allows the system to handle modules with different maximum power points while maintaining optimal performance, enabling cost reduction through technology diversity without sacrificing power output.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances energy yield by 6%-12% and reduces system costs by enabling the efficient operation of PV modules with diverse characteristics, while the optimization framework minimizes LCOE by optimizing the allocation of PV module technologies based on various constraints.

Implementation Method 1

a first DC-DC/DC-AC converter connected to the first PV module, wherein the first DC-DC/DC-AC converter comprises a maximum power point tracker or maximum power point controller programmed to track and maximize the first PV module power point

Methodology Applied
Scientific EffectMaximum Power Point Tracking:

Implementation Method 2

PV systems have emerged as one of the major power providers using clean, renewable energy

Methodology Applied
Scientific EffectPhotovoltaic Effect: Photovoltaic Effect

Data Source

PatentUS9300140B2System and method for design and optimization of grid connected photovoltaic power plant with multiple photovoltaic module technologies
Publication Date: 2016.03.29 GE GRID SOLUTIONS LLC
  • US9300140B2 patent drawing
  • US9300140B2 patent drawing
  • US9300140B2 patent drawing

AI summary

A system and method of using one or more DC-DC/DC-AC converters and/or alternative devices allows strings of multiple module technologies to coexist within the same PV power plant. A computing (optimization) framework estimates the percentage allocation of PV power plant capacity to selected PV module technologies. The framework and its supporting components considers irradiation, temperature, spectral profiles, cost and other practical constraints to achieve the lowest levelized cost of electricity, maximum output and minimum system cost. The system and method can function using any device enabling distributed maximum power point tracking at the module, string or combiner level.