Distributed PV System with MPPT Link Modules

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current photovoltaic systems face inefficiencies due to the need for custom design, labor-intensive installation, and difficulty in monitoring and managing individual panel performance, especially when panels have varying characteristics or are shaded, leading to reduced power output and challenges in maintenance and replacement.

Innovation Solution

A local energy production system with a Management Unit interconnected via a Network/High Voltage Bus, allowing for individual Maximum Power Point Tracking (MPPT) and parameter monitoring of each photovoltaic panel, enabling efficient power management, redundancy, and easy identification of failed panels, along with web-based control and monitoring for optimal performance and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If panels are connected in series and parallel configurations to match characteristics, then system performance is optimized, but design complexity and installation time increase

Engineering Contradiction:
Improvesystem performanceVSAvoiddesign complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system divides the photovoltaic array into independently controllable modules, each with its own DC-DC converter. This segmentation allows each module to operate independently at its maximum power point, eliminating the need for complex series-parallel matching while maintaining optimal performance. Each module can be individually monitored and controlled, simplifying the overall system design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses dynamic DC-DC converters that can adjust their operating parameters in real-time to match the characteristics of each photovoltaic module. This dynamic adaptation allows the system to handle modules with varying characteristics without requiring fixed, complex wiring configurations, thereby reducing design complexity while maintaining performance.

Inventive Principle:
Principle #15Dynamics

2Productivity

If panels are matched closely for optimal performance, then power output is maximized, but difficulty in replacing damaged panels increases

Engineering Contradiction:
Improvepower outputVSAvoidpanel replacement
Core Design Contradiction:
ProductivityVSEase of repair

Solution Approach 1:

By segmenting the system into independently controllable modules with individual DC-DC converters, the system allows any module to be replaced without affecting the operation of other modules. Each module can be independently monitored and replaced, simplifying maintenance while maintaining overall system performance through the remaining operational modules.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses universal DC-DC converters that can accommodate modules with varying characteristics. This universality means that replaced panels do not need to match the original specifications exactly, as the converter will adapt to the new module's characteristics, thereby easing replacement requirements while maintaining power output.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If Maximum Power Point Tracking is performed on total connected panels, then system control is simplified, but total power production decreases

Engineering Contradiction:
Improvecontrol simplicityVSAvoidtotal power production
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system implements MPPT at the individual module level rather than for the entire array. Each DC-DC converter performs independent MPPT on its connected photovoltaic module, maximizing the power extraction from each module. The central controller coordinates these individual MPPT operations, maintaining manageable control complexity while achieving maximum total power production.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses dynamic DC-DC converters that can independently adjust their operating points to track the maximum power point of each connected photovoltaic module. This dynamic, distributed MPPT approach allows each module to contribute its maximum possible power, increasing total production while the modular control architecture keeps system complexity manageable.

Inventive Principle:
Principle #15Dynamics

4Measurement precision

If individual panel monitoring is implemented, then identification of failed panels is improved, but system complexity and cost increase

Engineering Contradiction:
Improvepanel failure identificationVSAvoidmonitoring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The monitoring system is segmented and integrated with each individual DC-DC converter, which already has sensors for controlling its associated photovoltaic module. This segmentation allows each converter to monitor its module's performance parameters (voltage, current, power) independently, providing precise failure identification without requiring a separate, complex centralized monitoring system for each panel.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The monitoring functions are merged with the control functions in each DC-DC converter. The same sensors and control circuitry used for MPPT and module control are also used for monitoring performance and detecting failures. This merging eliminates the need for separate monitoring hardware for each panel, reducing overall system complexity and cost while maintaining precise failure identification capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system enhances power production efficiency, allows for mixing and matching of panels from different manufacturers, and facilitates quick replacement of suboptimal panels, improving system reliability and reducing installation and maintenance complexities.

Implementation Method 1

In current existing photovoltaic systems, two major problems are the amount of engineering design time required for each installation and the amount of labor required to install the photovoltaic panels and equipment

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

each link module to include a Maximum Power Point Tracking (MPPT) step-up converter

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8751053B2Method and system to provide a distributed local energy production system with high-voltage DC bus
Publication Date: 2014.06.10 NEWLIGHT CAPITAL LLC
  • US8751053B2 patent drawing
  • US8751053B2 patent drawing
  • US8751053B2 patent drawing

AI summary

A method and system to provide a distributed local energy production system with high-voltage DC bus is disclosed. In one embodiment, a system comprises a management unit to be interconnected via a network bus to a set of link modules, each link module coupled to a separate local energy production unit, each link module to include a Maximum Power Point Tracking (MPPT) step-up converter and a parameter monitoring unit to produce parameter data for the respective local energy production unit, and the local energy production units to be coupled to a high voltage power line to deliver produced electrical energy to a consumer of the energy; and the management unit to receive measured parameters from the link modules, and to send control signals to link modules to provide individual operational control of the local energy production units, the management unit to be coupled to one or more separate computers to provide the computers with access to the parameter data and control of the local energy production units.