Distributed PWM Control for High-Resolution Displays

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Solution Overview

Problem

Existing active-matrix display systems face inefficiencies in providing constant current drive to light emitters, leading to reduced display resolution and increased power consumption due to inherent capacitance and inductance in circuitry, and are limited by complex control schemes and flicker issues in passive-matrix displays.

Innovation Solution

A distributed pulse-width modulation system with micro-transfer printed integrated circuits (chiplets) providing digital storage and constant-current drive, enabling high-resolution displays with reduced flicker through spatially distributed multi-bit pulse-width modulation control to each light-emitting diode, allowing for arbitrary bit depth and gray-scale resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If pre-charge current pulses and discharge pulses are used to address capacitance and inductance in circuitry, then temporal resolution for light emitter control is improved, but power consumption increases significantly

Engineering Contradiction:
Improvetemporal resolutionVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent applies preliminary action by pre-charging the storage capacitor to the desired voltage level before the PWM cycle begins. This eliminates the need for pre-charge current pulses during each PWM cycle, as the capacitor is already prepared to receive the drive current. The preliminary setup occurs outside the active display refresh cycle, thereby maintaining temporal resolution while avoiding the power penalty of repeated pre-charge operations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent extracts the pre-charge function from the PWM control cycle itself. By using a separate pre-charge transistor and dedicated pre-charge path, the charging operation is separated from the main PWM switching sequence. This allows the PWM cycle to focus solely on the essential drive and discharge operations, reducing the frequency and duration of high-current pulses that consume power.

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If active-matrix control with separate TFT circuit for each pixel is used, then display resolution is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvedisplay resolutionVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into the single pixel transistor: the pixel transistor serves both as the select transistor (activating the pixel) and as the power transistor (controlling the LED current). The storage capacitor is shared between pixels in the same column, eliminating the need for separate capacitors at each pixel location. This consolidation reduces the number of components per pixel from multiple transistors and capacitors to just one transistor and a shared capacitor, significantly simplifying the circuit while maintaining active-matrix addressing capability and high resolution.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The pixel transistor is designed to perform multiple functions: it acts as the select transistor during the address phase, as the power transistor during the display phase, and as a switch for the discharge path during the reset phase. This multi-functionality eliminates the need for separate dedicated transistors for each function, reducing overall device complexity while preserving the ability to achieve high display resolution through active-matrix control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If inorganic LEDs are driven with variable current to achieve desired luminance, then adaptability is improved, but efficiency and power management deteriorate

Engineering Contradiction:
Improveluminance controlVSAvoidpower efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent employs pulse-width modulation (PWM) to control LED luminance, which is a periodic action technique. Instead of varying the current amplitude continuously, the system switches the LED on and off at a high frequency, varying only the duty cycle (width) of the on-pulse. This periodic switching maintains constant current magnitude during the on-period, ensuring the LED operates at peak efficiency, while achieving variable average luminance through temporal modulation. The human eye's integration of the rapid pulses perceives the average brightness, providing adaptability without sacrificing efficiency.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the temporal parameter (pulse width/duty cycle) rather than the electrical parameter (current magnitude) to control luminance. By maintaining constant current amplitude and varying only the duration of current application, the LED operates continuously at its most efficient current level while the average luminance is adjusted through the pulse width. This parameter substitution preserves energy efficiency while achieving the desired adaptability in luminance output.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves efficient, high-resolution displays with reduced flicker by using small, high-performance digital pixel value storage circuits and constant-current drive, enabling efficient LED operation with improved temporal control and power management.

Implementation Method 1

each element including a digital memory for storing a multi-bit digital value

Methodology Applied
Scientific EffectDigital storage:

Implementation Method 2

a drive circuit that drives a light emitter in response to the multi-bit digital value stored in the digital memory

Methodology Applied
Scientific EffectLight emission from LED: Light Emitting Diode

Implementation Method 3

Distributed pulse width modulation control

Methodology Applied
Scientific EffectPulse width modulation:

Data Source

PatentUS9928771B2Distributed pulse width modulation control
Publication Date: 2018.03.27 DAKTRONICS INC
  • US9928771B2 patent drawing
  • US9928771B2 patent drawing
  • US9928771B2 patent drawing

AI summary

A distributed pulse-width modulation system includes an array of pulse-width modulation elements, each element including a digital memory for storing a multi-bit digital value and a drive circuit that drives an output device in response to the multi-bit digital value stored in the digital memory. A system controller includes a memory for storing a multi-bit digital value for each element and a communication circuit for communicating each multi-bit digital value to each corresponding pulse-width modulation element.