Distributed Temperature Sensors for Subsurface Estimation

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Solution Overview

Problem

Elevated temperatures downhole pose a harsh environment for equipment and are indicative of formation properties, necessitating effective temperature measurement methods and apparatus for oil and gas exploration.

Innovation Solution

A method and system for estimating sub-surface temperatures using temperature sensors distributed along a drill string, calculating an overall heat transfer coefficient, and determining a geothermal gradient to infer formation temperatures, which is essential for pore pressure prediction and cementing operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If temperature sensors are distributed along the drill string to measure temperature at multiple locations, then temperature measurement capability is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature measurement capabilityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The drill string is segmented into multiple zones with temperature sensors distributed at different locations along its length. This segmentation allows temperature measurements at multiple discrete points, enabling the detection of temperature gradients and variations without requiring a single complex measurement system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The distributed temperature sensor system serves multiple functions: measuring temperature at various depths, determining geothermal gradients, monitoring drilling fluid temperature, and providing data for both real-time drilling operations and post-drilling analysis. This multi-functionality justifies the added complexity by delivering comprehensive thermal information from a single integrated system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple temperature measurements are taken and processed to calculate heat transfer coefficients and geothermal gradients, then estimation accuracy of formation temperature is improved, but calculation complexity increases

Engineering Contradiction:
Improveestimation accuracy of formation temperatureVSAvoidcalculation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Temperature measurements are collected and preliminary processing is performed during the drilling operation itself. The system pre-calculates heat transfer coefficients and geothermal gradients from the measured temperature data, so that when formation temperature estimation is needed, the foundational calculations are already complete, reducing real-time computational complexity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses measured temperature data to calculate geothermal gradients, which then feed back into the temperature estimation model. This feedback loop allows the system to continuously refine its estimates by comparing calculated temperatures with actual sensor readings, improving accuracy while the computational framework remains established and manageable.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate estimation of far-field formation temperatures and gradients, improving pore pressure prediction and cementing operations by providing reliable temperature data in real-time, thus enhancing drilling efficiency and equipment durability.

Implementation Method 1

obtaining temperature data from a plurality of measurements of temperature taken within the wellbore

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

calculating an overall heat transfer coefficient from the measurement data

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS8543336B2Distributed measurement of mud temperature
Publication Date: 2013.09.24 BAKER HUGHES CO
  • US8543336B2 patent drawing
  • US8543336B2 patent drawing
  • US8543336B2 patent drawing

AI summary

A method for estimating a temperature within sub-surface materials traversed by a wellbore includes: obtaining temperature data from a plurality of measurements of temperature taken within the wellbore; calculating an overall heat transfer coefficient from the measurement data; calculating a geothermal gradient from the overall heat transfer coefficient; and using the geothermal gradient to estimate the temperature within the sub-surface materials. A system and a computer program product are provided.